Electronics Forum | Thu Nov 17 03:34:51 EST 2005 | cangly
Hi, We have a board with over 100 chips (mixed size) and some long Connector DIP through out Wave solder with many issues of no solder and solder bridge, (using clean flux with bubble fluxer and Kester solder bar). Currently we tried to reduce the de
Electronics Forum | Thu Nov 17 08:57:39 EST 2005 | russ
No clean and foam fluxing is not a very good process from my experience. I know that the flux manufacturers claim that they are suitable but I am not sure what "suitable" means. I would bet that you have very inconsistant flux coverage. How often
Electronics Forum | Thu Nov 17 20:51:16 EST 2005 | cangly
Morning Mike, We use Pb63/Sn37, Alpha Metal alloy. Solder pot is at 250 C. The profile of board after Preheat about 100 C, Lambda Wave about 220C (use both Lambda and Chip wave), DWell time 2.1s ~ 3s. Conveyor speed 1.5 in/min. We run by bare board a
Electronics Forum | Thu Nov 17 21:46:48 EST 2005 | C. Kolokoy
With DIP type components, a sub-par fluxing method (foaming a no-clean), and a chip wave where one is not needed are formulas for bridging and insufficient wetting. If you have SMD's on the wave solder side of the board greater than 0603, and no SOT
Electronics Forum | Mon Dec 17 13:58:54 EST 2007 | ck_the_flip
I made my own wave measuring device using KIC2000 system. KIC2000 has automatic wave detection, so now I have a profiler for both reflow ovens and wave solder. The delmat carrier only cost $500. A guy, Samir, from this forum gave me the idea, actu
Electronics Forum | Mon Dec 17 14:16:44 EST 2007 | realchunks
This is funny. Poeple giving answers to a question that isn't specific. What if the shorts he is having are on the top of his board, caused by flooding or Omega wave too high?
Electronics Forum | Mon Dec 17 21:11:13 EST 2007 | davef
Thanks bud. Merry Christmas and happy holidays to all.
Electronics Forum | Mon Dec 17 02:08:21 EST 2007 | mun4o
Hi, I have a lot of solder bridge in our wave soldering process.We use SACX0307 and Surf 11 flux.the SW mashine is Vitronics delta 6622.Itry to change flux and termoprofile but results is not god.Can you halp me - recommend me some flux or other adv
Electronics Forum | Mon Dec 17 15:41:15 EST 2007 | shrek
Ha-ha-ha-ha-ha,me lad. Wave solder is like an onion, it's got many many layers. Kind of like me-self. I'm a big ogre with many complex layers. At any rate i like the other colleague with his adverstising trigger finger. by golly, me chap, he's a
Electronics Forum | Mon Dec 17 10:46:04 EST 2007 | realchunks
First of all, more info is needed. Solder shorts can be caused by much more than flux. Is the solder short always in the same spot or all over the place? More detail please.
