Electronics Forum | Thu Nov 17 20:23:14 EST 2005 | cangly
Hi Russ, We control the gravity of flux each 8 hours and will mix thinner to balance it if any.. Do we need more any action for this.. Thanks for your advices.
Electronics Forum | Fri Nov 18 08:31:09 EST 2005 | jdengler
This is way too long of a time. The SG probably changes significantly over this time. This could be a major contributor to your problems. Jerry
Electronics Forum | Thu Nov 17 03:34:51 EST 2005 | cangly
Hi, We have a board with over 100 chips (mixed size) and some long Connector DIP through out Wave solder with many issues of no solder and solder bridge, (using clean flux with bubble fluxer and Kester solder bar). Currently we tried to reduce the de
Electronics Forum | Thu Nov 17 08:57:39 EST 2005 | russ
No clean and foam fluxing is not a very good process from my experience. I know that the flux manufacturers claim that they are suitable but I am not sure what "suitable" means. I would bet that you have very inconsistant flux coverage. How often
Electronics Forum | Tue Aug 26 17:02:10 EDT 2008 | allwave
What brand of flux and wave solder machine are you using? George
Electronics Forum | Thu Nov 17 20:51:16 EST 2005 | cangly
Morning Mike, We use Pb63/Sn37, Alpha Metal alloy. Solder pot is at 250 C. The profile of board after Preheat about 100 C, Lambda Wave about 220C (use both Lambda and Chip wave), DWell time 2.1s ~ 3s. Conveyor speed 1.5 in/min. We run by bare board a
Electronics Forum | Tue Nov 22 17:08:03 EST 2011 | mikenagle
I am looking for process suggestions. We want to use a pin transfer system to deposit adhesive to hold bottom side SMD's in place. We will place SMD's and through hole power parts on the top side and then run through a wave solder machine. Are ther
Electronics Forum | Mon Jul 10 09:25:47 EDT 2006 | nodlac
Here is a nugget from the Data Sheet... Wave Soldering: Excess moisture on the PCB during soldering may lead to random solder balling and poor wetting of some solder joints. IT IS IMPORTANT that the flux solvent carrier (water) is fully evaporated a
Electronics Forum | Wed Jul 05 09:00:13 EDT 2006 | russ
Sounds like possibly too little preheat. Russ
Electronics Forum | Wed Jul 05 13:30:37 EDT 2006 | Chris Griffin
Likely causes of this are: -Preheat temp. too low -too much dross -uncured epoxy -PCB contamination ...also varify the solder flow over the wave is smooth.
