Hello M.
We are a low volume high mix manufacturer with a total of 7 Mirtec AOI machines including a new MV-6 OMNI 3D system. I am very pleased with this machine! When we did our 3D AOI research, my team narrowed the field down to 2 vendors, Mirtec and Koh Young. We brought both systems in for evaluation. I figured this is a new technology, so let’s put both vendors to the test.
The Koh Young Zenith system seemed to program very easily up front, but the debug process took much longer than expected. There are a lot of nested menus and tabs which makes this process cumbersome. Our test PCB had a mixture of SMT and TH devices as well as two large SMT connectors which have been an issue for us in the past. There were a couple of defects that the system could not find on our test PCB. This was alarming. The Zenith machine does not handle TH well at all and since the machine doesn’t have side cameras, the KY Technician could not inspect the solder on our test connectors. As a CEM, we require flexibility. The Zenith machine lost points here!
The Mirtec MV-6 OMNI machine also programmed very easily. We found that the MV-6 was more simple to operate especially when reviewing defects. But to be fair, the software is quite similar to that of our previous Mirtec systems and my team is quite proficient. The debug time was also much faster and the machine caught every one of our defects on the first pass, including the solder defect on our SMT connector and a head in pillow 0201 defect of which my team was unaware. The Zenith missed this defect. The MV-6 OMNI was about 35% faster than the Zenith system which is Koh Young’s top end machine. The big difference in speed, and most likely accuracy, is that the MV-6 uses a 15 mega pixel camera vs an 8 mega pixel camera on the Zenith. Lastly, the MV-6 OMNI was significantly less expensive than the Zenith! Needless to say, we selected the Mirtec and plan to purchase another system in Q4, although this time I may opt for the MV-3 OMNI 3D desktop system.
As you can tell, I am a Mirtec fan but for good reason. I believe they offer the “best cost of ownership” of any AOI vendor and their support has been outstanding. That about sums it up!
Hope this helps,
PVasquez
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