We don't use the connector that is giving you soldering problems. Regardless, no one here is taking bets that you'll get pay-back from increasing the length of the locking pin. If it makes you feel any better, we'd bet against a 4-40 flat head and hardware too.
Questions are: * What is the orientation of the connector as it moves through the reflow oven? * What is the profile of the reflow oven on these poorly soldered connections? * What technology of reflow oven are you using? * What has convinced you that the connector is solderable, give you flux selection? [While we're at it what paste are you using?] * When you talk about "open solder and insufficent" solder connections, we assume you're printing the proper amount of paste before placing the connector. So, where does this reflowed solder paste end-up after cooling [eg, on the pad, on the connector, er some where else]? * What do you do to "fix" the problem?
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