PPM QSV-W Large Area PCB Pick & Place (36”x60”)

PPM QSV-W Large Area PCB Pick & Place (36”x60”) Description:

PPM introduces the QSV-W fully-automatic SMT assembler, delivering the largest board handling capability in the industry. The QSV-W is optimized for your large-board applications, performing superbly in low to medium mix applications with moderate numbers of components. The QSV-W offers many of the same advanced technologies found in our complete line of placement and dispensing systems.

Manufacturers no longer have to rely on manual handling or expensive custom work cells to perform large board assembly. The QSV-W assembles a wide range of SMT components onto the very largest boards.

• Supports board sizes up to 913mm x 1524mm (36.6"x 60")
• Patented Line Scan CCD Align system in-process component alignment
• Windows 7 or 10 compatible
• Easy-to-use PPPro Pick and Place operating system

The QSV-W includes patented Line Scan CCD Align system in-process component alignment, PPPro operating system and a dual spindle placement head. Additional standard features include downward vision system, integrated PC, nozzle changer and status light tower.

Platform

The QSV-W provides a superior mechanical architecture, featuring a unique front-loading work holder or shuttle system that accepts boards up to 913mm wide x 1524mm long (36.6” x 60”). Feeder positions located on each side of the QSV-W enable maximum board width capability. All feeders, placements and nozzle changer pockets fall with the vision range to maximize ease of use.

The QSV-W is designed specifically for large board assembly with a variety of PCBA/Substrate fixturing schemes. The Y2 axis or “Y Wagon” can be a vacuum table, manual clamping table or configured with a traditional conveyor system. Other custom Y Wagon layouts are available upon request.

Operation

The QSV-W builds one PCB at a time, using a single overhead gantry to position the dual-nozzle placement head and a Y Wagon to move the PCBA/Substrate in and out giving the machine its large board capacity. Closed loop DC servo motors with linear encoders for the X, Y1 & Y2 axes, and rotary encoders for the Z & Theta axes ensure placement accuracy.

In operation, the QSV-W operator loads a PCBA onto one of the optional Y Wagon conveyor systems. The Y Wagon will move independently in Y increments to process the board using the overhead X/Y/Z/T gantry system to pick and place components. All components are vision centered on the fly utilizing an onboard Line Scan CCD Align system.