Technical Library | 2023-09-16 07:15:41.0
SMT LED pick and place machines are essential for manufacturers of LED products. These machines can place LEDs quickly and accurately, making them ideal for mass production.
Technical Library | 2024-07-15 09:00:16.0
Curious about setting up a state-of-the-art LED production line from 0 to 1? I.C.T recently deployed two of our top engineers to Tajikistan, where they successfully installed and trained a major client on three SMT lines, a fully SMT production line, a LED Lens production line, a PCBA coating line, and a fully automated LED bulb assembly line. This comprehensive, turnkey solution showcases I.C.T's unmatched capability in providing end-to-end LED production solutions. Click to discover how we can help you transform your manufacturing capabilities and lead your market with our innovative technology and expertise. More details, pls visit: https://www.smtfactory.com/one-stop-smart-factory-solution-for-led-lighting-manufacturing-in-tajikistan.html
Technical Library | 2023-11-09 08:53:45.0
Crafting an Efficient SMT Conformal Coating Line for Double-Sided PCBA In the intricate realm of electronics manufacturing, selecting the ideal SMT conformal coating line can seem like a challenging quest. The pursuit of a solution that seamlessly integrates efficiency, reliability, and performance is the ultimate goal. In this article, we embark on a journey to unravel the secrets of a standard SMT conformal coating line, using a captivating visual guide as our compass. The Symphony Of Components In An SMT Conformal Coating Line Picture a finely orchestrated symphony, with each instrument playing a unique role in this PCB coating process. The star performers in this lineup include: Transfer Conveyor: These act as the stage where the PCB's journey begins. Think of them as the entry and exit points for your precious boards, allowing a smooth, choreographed dance through the line. 1st Coating Machine: As the first movement in this musical journey, this machine, partnered with the initial curing station, lays down the foundation – applying adhesive to one side of the PCB. Inspection Conveyor: After the initial curing, our inspectors take center stage, using these transfer stations to carefully evaluate the coating's quality. 1st Curing Oven: This is where the magic happens. The first curing oven solidifies the adhesive applied in the previous act, setting the tone for a flawless performance. Flipper Machine: The flipper machine takes the spotlight, gracefully turning the PCB to reveal its other side, ensuring both faces receive their share of adhesion. 2nd Coating Machine: With a newfound perspective, the second coating machine takes the stage, applying adhesive to the reverse side of the PCB. 2nd Curing Oven: The grand finale! The second curing oven brings our symphony to a breathtaking close, solidifying the adhesive applied in the second act, creating a harmonious, dual-sided masterpiece. Efficiency Meets Dual-Side Coating This SMT conformal coating line is like a well-choreographed ballet that requires at least two dancers. One stands at the front, carefully loading PCBs onto the stage, guiding them through the first act. After the flip, the second dancer carries them through the second act, with both sides perfectly coated, ensuring a flawless performance for applications requiring dual-sided adhesion. UV Curing Oven For Illuminating Results For applications that embrace UV-curable adhesives, our line includes UV curing ovens, adding a layer of brilliance to the process and ensuring an efficient solidification of adhesives. Transfer Stations With A Touch Of Magic Within this symphony, the transfer stations wear a touch of magic – the second and fourth stations feature enchanting blue glass covers illuminated by embedded LED lights. These stations offer operators a clear view of the adhesive quality, allowing for meticulous inspections. The blue glass covers also act as protective shields, guarding freshly coated PCBs from the ever-present dust fairies. Certified Excellence: European Standards And CE Certification Ensuring that our performance meets the highest standards, our entire ensemble adheres to stringent European safety standards and proudly boasts CE certification, a testament to compliance with safety, health, and environmental protection requirements. A Variety Of Coating Machines For Your Unique Needs Our lineup doesn't just feature one star, but an ensemble of coating machines, including models like I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650. For an encore performance with detailed specifications of each model, please refer to our dedicated article. Additionally, for a captivating exploration of the right coating valve for your adhesive, please visit our comprehensive guide. Single-Sided PCB Coating For those who prefer a single board, our dedicated article on single-sided PCB coating is a spotlight on this specialized process. In the dynamic world of electronics manufacturing, our SMT conformal coating line stands as a versatile and reliable performance. With dual-sided coating capabilities, adherence to European safety standards, and CE certification, we offer a comprehensive platform for your coating needs. Join us in this symphony and explore our range of coating machines and accessories to enhance your conformal coating process. It's a performance that promises to leave you in awe!
Technical Library | 2009-11-18 23:37:52.0
Accurate component placement is a basic requirement for any pick and place machine. The first step towards accurate placement is accurate centering, or measurement of the component’s position on the placement head. One of the most widely used centering methods for ICs, connectors, and odd‐shaped components are a camera based system that measures the component position relative to a known point. Camera based centering systems include three main elements: lighting, camera, and software. Each of these elements are critical to obtaining an accurate measurement of the component and ultimately for accurate component placement on the PCB. As the old adage goes, the system is only as strong as its weakest link.
Technical Library | 2020-08-27 01:15:10.0
Automobile surface defects like scratches or dents occur during the process of manufacturing and cross-border transportation. This will affect consumers' first impression and the service life of the car itself. In most worldwide automobile industries, the inspection process is mainly performed by human vision, which is unstable and insufficient. The combination of artificial intelligence and the automobile industry shows promise nowadays. However, it is a challenge to inspect such defects in a computer system because of imbalanced illumination, specular highlight reflection, various reflection modes and limited defect features. This paper presents the design and implementation of a novel automatic inspection system (AIS) for automobile surface defects which are the located in or close to style lines, edges and handles. The system consists of image acquisition and image processing devices, operating in a closed environment and noncontact way with four LED light sources. Specifically, we use five plane-array Charge Coupled Device (CCD) cameras to collect images of the five sides of the automobile synchronously. Then the AIS extracts candidate defect regions from the vehicle body image by a multi-scale Hessian matrix fusion method. Finally, candidate defect regions are classified into pseudo-defects, dents and scratches by feature extraction (shape, size, statistics and divergence features) and a support vector machine algorithm. Experimental results demonstrate that automatic inspection system can effectively reduce false detection of pseudo-defects produced by image noise and achieve accuracies of 95.6% in dent defects and 97.1% in scratch defects, which is suitable for customs inspection of imported vehicles.
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