Electronics Forum: lead trimming of through hole components (Page 1 of 25)

Lead trimming

Electronics Forum | Tue Jul 19 09:06:00 EDT 2016 | davef

We used to use those, back in the bad old times. basically, it's a router with a blade on it that is used to trim the leads of PTH components that are mounted on boards. Nasty process. Difficult to control. Messy, firing cut leads all over the plac

through hole today

Electronics Forum | Tue Sep 10 10:38:12 EDT 2013 | rway

Most of the PTH components are manually inserted. Some are auto-placed by our UIC machine. The parts are preped before install, so there is no need to trim the leads afterwards. The boards go through wave solder. The UIC machine has a clincher on

through hole questions

Electronics Forum | Wed Nov 19 15:48:48 EST 2014 | gregp

Thank You Adam...this is the type of input I am looking for. To summarize, you are an OEM that has gone through the process to remove most through hole parts from your assemblies. Those that remain are primarily connectors which may not require lea

through hole questions

Electronics Forum | Mon Nov 17 13:43:39 EST 2014 | gregp

So we all know through hole assembly hasn't been completely eradicated. I am doing some research as to the types of through hole assembly that still remain. My questions are related to through hole requirements and past, current and future methodol

through hole questions

Electronics Forum | Wed Nov 19 15:16:47 EST 2014 | warwolf

Interesting, see we used to do a large amount of PTH but we have been able to convert most of those parts to SMT now. the majority of our PTH is connectors. I am doing some research as to the types of through hole assembly that still remain.- This d

through hole today

Electronics Forum | Tue Sep 10 10:17:18 EDT 2013 | gregp

Hi Reese, Thanks for the feedback. So you have a fair amount of assemblies that are new designs with 10% through hole parts. Are these parts inserted manually? What is the soldering process?...wave solder?...selective solder? Do these components

through hole questions

Electronics Forum | Fri Nov 21 12:12:44 EST 2014 | joe98375

On average there are about 3 parts per board that get hand placed (x24 is 72 parts per panel). One of these parts is a big 1W resistor that cannot fit on our axial machine. We also have a Zener Diode that needs to be hand placed because its leads are

through hole today

Electronics Forum | Fri Sep 13 08:17:13 EDT 2013 | gregp

Hello Action_101, We are pretty much on the same wavelength as far as moving the cut and clinch and leaving the board stationary. It is the first I have heard about the cut and clinch being difficult to work on but you worked on them so your opinio

through hole questions

Electronics Forum | Wed Nov 19 21:39:18 EST 2014 | gregp

Hi Spoilt...thanks for your reply. The latter part of your reply is a bit perplexing though. The CS-400E is easy to set up. There are two lights spots that indicate the insertion location. The component does not need to be prepped other than bent

through hole reflow

Electronics Forum | Fri Oct 04 12:02:53 EDT 2002 | mzaboogie

Hi Barry, One consideration that you may want to consider is the lead to hole ratio. The higher the ratio, the less solder is required to fill in the gaps and give you a fillet. Heat is a concern. You will need to ensure components will take the he

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