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What is an analog signature analyzer and how does it work?

Nov 19, 2020

WHAT ARE ANALOG SIGNATURES?

All analog signatures are a combination of one or more signatures of the basic components, which are: resistance, capacitance, inductance, and semiconductor. Each of these basic components react in their own way to the test signal of the instrument. The ability to recognize these basic unique signatures on the instrument display is one of the key prerequisites for a successful ASA fault diagnosis. When components form a chain, the signature of each node in that chain matches the signature of the base elements in that chain. For example, a circuit consisting of resistance and capacitance will have a signature that matches the signatures of the resistor and capacitance. The resistor signature is always represented by a straight line at an angle from 0 ° to 90 °. The signature of a capacitor (capacitance) is always represented as a circle or ellipse. The inductance signature is always represented as a circle or ellipsoid, with the possible presence of an internal resistance signature. Finally, the signature of a semiconductor diode always consists of two or more line segments, usually approximately at a right angle. The semiconductor signature can show the characteristics of the forward and reverse conductivity, i.e. type of characteristics of the zener diode.

Capacity signature:

Inductance signature:

Signature characteristic of the zener diode:

Resistance signature:

The signatures shown in this document were obtained from the EyePoint p10 signature analyzer, EPC MSU. Some of the signatures were taken from a real test of the reference and non-working boards.

In the case of the ASA EyePoint range, the analysis is based on comparison. This means comparing the signature of the reference (known to be working) printed circuit with the signature of the verified printed circuit (with suspicion of a malfunction). The difference in the received signatures may indicate that the tested schema is the source of a potential problem and may not meet the stated requirements.

WHAT DO THESE AXES MEAN?

Vertical axis - the deviation of the graph curve along the vertical axis on the instrument display is determined by the voltage drop across the internal impedance RS of the instrument signal source. Since RS is in series with RL, this voltage will be proportional to the current flowing through RL. The amount of current flowing through the component under investigation ultimately determines the vertical part of the signature. If we make RL equal to zero (0 Ohm) by connecting the output and common connectors of the device, then the voltage drop across the RL will also be zero. This will result in the horizontal part of the signature not being displayed, and the vertical part of the signature as a line to be displayed over the entire height of the instrument display.

Horizontal axis – the magnitude of the voltage drop across the component under study determines the deviation of the graph curve along the horizontal axis on the device display. If the component under test itself is removed from the test circuit, thus forming an open circuit (i.e., RL = ∞), the voltage at the output connectors of the device will reach a maximum, which will result in a horizontal line being displayed across the entire width of the display.

CHOOSING RESISTANCE!

Signature analyzers usually provide operation with different resistance ranges, ranging from 10 Ohm to 100 kOhm. The most suitable way to get started is to select some average resistance value (i.e. 100 ohms or 1 k ohms). If the signature on the display of the device is close in character to an open circuit (horizontal line), then in order to obtain a more visual image of the signature, it is necessary to set the next increasing resistance value. If the signature on the display of the device is close in character to a short circuit (vertical line), then in order to obtain a more visual image of the signature, it is necessary to set the next value in decreasing order of resistance. The optimal resistive signature has a slope of approximately 45 ° from the grid marks.

WHY DO WE NEED A CHOICE OF FREQUENCY?

The test signal frequency can vary from 20 Hz to 5000 Hz, but in the case of the EyePoint range of instruments, the signal frequency range is from 1 Hz to 100 kHz.

Typically, the frequency changes when testing reactive components such as capacitors and inductors. Changing the frequency changes the elliptical shape of the displayed signatures. One of the features of ASA EyePoint is the ability to actually see the signature picture as it is in reactive components, this can only be seen at a frequency of 100 kHz.

YOU CAN ALSO CHOOSE THE VOLTAGE!

The test voltage is selected in the range of 200 mV to 20 V. These values refer to the peak values of the sinusoid applied to the component under test.

LET'S SUMMARIZE...

Incoming inspection of components is an integral part of product quality assurance in electronics manufacturing. As the level of complexity of manufactured products increases, the level of component responsibility in the product increases. It is especially important that when assembling critical components of control systems, incoming control of all electronic components is ensured. Failure of any one part can lead to failure of other parts, assemblies, and possibly the entire complex. Input control is necessary for all types of components, from resistors to integrated circuits (ICs).

As a rule, for the control of integrated circuits, equipment is required that performs a functional verification of the parameters against the truth table. With a large nomenclature of tested ICs, such testers are expensive, in addition, the process of writing test programs is quite laborious.

Usually, electronics manufacturers at the incoming inspection are limited to visual inspection and instrumental control of the geometry of microcircuits. However, in the absence of external damage to the case and in accordance with the drawings, there may be defects in the IC, detected only by testing the component.

Statistical data indicate that in practice, up to 80% of IC defects detected at the input control are damage to the input / output stages of integrated circuits, caused by "breakdown" of protective diodes or lack of communication between the crystal and the IC output. Therefore, for rejection of microcircuits at the incoming control, the most affordable solution is signature analysis systems.

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