Using Lei Sai step control system, precision screw, stable and reliable performance. SMT line body with less NG board can be realized. Can be adjusted according to the height of the specific front and back position machine. It is used for AOI or
Technical Library | 2024-02-02 07:48:31.0
Maximizing Efficiency: The High-Speed SMT Line With Laser Depanelizer In today's rapidly evolving electronics manufacturing landscape, optimizing efficiency, cost-effectiveness, and precision remains paramount. Businesses engaged in producing industrial control boards, computer motherboards, mobile phone motherboards, and mining machine boards face ongoing challenges in streamlining production processes. The integration of expensive equipment strains budgets, making the creation of an efficient, cost-effective high-speed SMT line a daunting task. However, a solution exists that seamlessly combines these elements into a singular, high-performance, and cost-effective SMT line. Let's delve into the specifics. A Comprehensive High-Speed SMT Line Our innovative solution amalgamates two pivotal components: a cutting-edge SMT (Surface Mount Technology) production line and a laser cutting line equipped with a depanelizer. The SMT Production Line The high-speed SMT line comprises several essential components, each fulfilling a unique role in the manufacturing process: 1. PCB Loader: This initial stage involves loading boards onto the production line with utmost care. Our Board Loader prioritizes safety, incorporating various safety light curtains and sensors to promptly halt operations and issue alerts in case of any anomalies. 2. Laser Marking Machine: Every PCB receives a unique two-dimensional code or barcode, facilitating comprehensive traceability. Despite the high-temperature laser process potentially leading to dust accumulation on PCB surfaces, our dedicated PCB Surface Cleaner swiftly addresses this issue. 3. SMT Solder Paste Printer: This stage involves applying solder paste to the boards, a fundamental step in the manufacturing process. 4. SPI (Solder Paste Inspection): Meticulous inspections are conducted at this stage. Boards passing inspection proceed through the NG (No Good) Buffer Conveyor to the module mounters. Conversely, "No Good" results prompt storage of PCBs in the NG Buffer Conveyor, capable of accommodating up to 25 PCBs. Operators can retrieve these NG boards for rework after utilizing our specialized PCB Mis Cleaner to remove solder paste. 5. Module Mounters: These machines excel in attaching small and delicate components, necessitating precision and expertise in the module mounting process. 6. Standard Pick And Place Machines: The selection of these machines is contingent upon your specific BOM (Bill of Materials) list. 7. Pre-Reflow AOI (Automated Optical Inspection): Boards undergo examination for component quality at this stage. Detected issues prompt the Sorting Conveyor to segregate boards for rework. 8. Reflow Oven: Boards undergo reflow soldering, with our Lyra series reflow ovens recommended for their outstanding features, including nitrogen capability, flux recycling, and water cooling function, ensuring impeccable soldering results. 9. Post-Reflow AOI: This stage focuses on examining soldering quality. Detected defects prompt the Sorting Conveyor to segregate boards for further inspection or rework. Any identified defects are efficiently addressed with the BGA rework station, maintaining the highest quality standards. 10. Laser Depanelizer: Boards advance to the laser depanelizer, where precision laser cutting, often employing green light for optimal results, ensures smoke-free, highly accurate separation of boards. 11. PCB Placement Machine: Cut boards are subsequently managed by the PCB Placement Machine, arranging them as required. With this, all high-speed SMT line processes are concluded. Efficiency And Output This production line demonstrates exceptional productivity when manufacturing motherboards with approximately 3000 electronic components, boasting the potential to assemble up to 180 boards within a single hour. Such efficiency not only enhances output but also ensures cost-effectiveness and precision in your manufacturing processes. At I.C.T, we specialize in crafting customized SMT production line solutions tailored to your product and specific requirements. Our equipment complies with European safety standards and holds CE certificates. For inquiries or to explore our exemplary post-sales support, do not hesitate to contact us. The I.C.T team is here to elevate your electronics manufacturing to new heights of efficiency and cost-effectiveness.
Industry Directory | Manufacturer
Manufacturer of automated production systems;PCB magazine loader,PCB separator,PCB cutting machine,PCB unloaders, PCB conveyors,PCB depaneling machines,PCB turn conveyors,PCB conformal coaters,PCB solder paste printer,PCB buffer
Industry News | 2022-12-19 09:41:10.0
A full SMT line equipment includes PCB Loader & Unloader, PCB Conveyor, Solder Paster Printer, SMT Pick & Place Machine, Reflow Oven, AOI / X-ray / SPI Inspection machine etc. Among them, the PCB handling system is the key part of a smooth running of SMT production line. From the loader and destacker to other PCB conveyors like the PCB buffer, pass and fail sorters, flip and unloader.
Parts & Supplies | SMT Equipment
02102642-01 MONITOR 35741 BM used *S:00130215 02102655-01 *SUBSTITUTE=00300369 SAPPHIRE INSERT FOR 02102749-01 *Substitute=00303414 PICK UP WINDOW FOR 02102771-01 SCALE DISC BLACK FOR SEGMENT 00020101 02101721 BOTH ARTICLE ARE COMPATIBLE TO EACH O
Parts & Supplies | SMT Equipment
02190170-01 *SUBSTITUTE=00142973 M-MAG-PLCC 52 /W=25 02200034-01 *SUBSTITUTE=00200034 OPTICAL DECOUPLING 02200333-01 *SUBSTITUTE=200333 TOOTHED BELT SYNCHROF 02200338-01 *SUBSTITUTE=200338 BALL BEARING 02200341-01 *SUBSTITUTE=200341 SYNCHROFLEX T
High-end PCB NG Buffer If you could not find any similar items you want, you may send some photos to us. because our catalog and website haven't included all of our products. PCB conveyor, PCB magazine loader, PCBA coating conveyor, pcb unload
Parts & Supplies | Pick and Place/Feeders
I-Pulse M6ex M7 and M8 P062 Buffer Nozzle LC6-M772H-00 P062 I-Pulse LC6-M772H-00 Buffer Nozzle on SMT Pick & Place Machine I-Pulse M6ex M7 and M8 Description: I-Pulse Nozzle for M6ex M7 and M8 Model: P062 Part Number: LC6-M772H-00 Condition
Parts & Supplies | Pick and Place/Feeders
SMT Spare Parts Original New I-Pulse M002 Nozzle Basic Info. Model NO.: M002 Transmission Type: Flexible Automatic Production Line: Assembly Certification: ISO Automation: Automation Flexible Production: Concurrent Engin
Parts & Supplies | Pick and Place/Feeders
00358497-02 Cable HS50, Comp. Illum.Control, modular 00358644-02 KIT ELECTRIC HEAD CRASH SENSOR 00358653S04 Lifting Table Single transport 00358654S04 Lifting Table Dual transport 00358676-03 HOLDER FOR LIGHT BARRIER HT 00358684-05
Main Products: 1. Original new and Original Used SMT/AI Spare Parts. 2. SMT Equipments And Related Machine( SMT Calibration, SMT Feeder Carts,Conveyer etc.) 3. Maintenace and Repair Service Pre-Sales Service Provide details ab
Manufacturer's Representative / Manufacturer / Equipment Dealer / Broker / Auctions / Consultant / Service Provider
Building A, Jiepeng Square, Fuyong
Shenzhen, 30 China
Phone: 0755-33578694