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Missing Component at Model Assembly

Electronics Forum | Mon Mar 25 18:34:09 EST 2002 | bayanbaru

What are some of good pratices or poka yoke method that can be implemented to eliminate missing component. At the model assembly operator are required to take different components from the bin boxes and then assemble onto the product. Occasionally, a

Wrong Part

Electronics Forum | Sat Mar 30 05:51:34 EST 2002 | bayanbaru

We are using barcodes but we still end up with wrong parts. Apparently some operators fail to scan the reel. We are pretty strict on this, we even issue 'warning letter' to operator for failing to scan. We see some reduction in wrong parts but not to

Fuji parts out Signal for poka-yoke component replenishment

Electronics Forum | Tue Apr 03 20:55:36 EDT 2007 | rob_thomas

Manuel, Try http://www.bartector.com/. I consult at a company in my hometown and they have this in place and works very well with their old and new Fuji equipment. I doubt that it costs 100K. I have no ideea how much it is but I think is worth che

Automated solder wire feeder

Electronics Forum | Wed Jan 06 14:34:20 EST 2010 | ppwlee

Hi, Has anyone have experience with manual soldering iron using automated wire feed? I am looking at poke yoke manual soldering 5 pins LCD and wondering if there are ways to control the volume of the solder applied to the board to minimize missing s

DIP insertion and Axial insertion old equipment poka yoke

Electronics Forum | Fri Jan 24 06:45:19 EST 2020 | alpha1

Depending on your equipment. If you are running stand alone equipment. Separate Sequencer and Axial Inserter there's not much you can due expect check the process. The axial should still catch at least most of the defects. If you have a combination u

DIP insertion and Axial insertion old equipment poka yoke

Electronics Forum | Fri Jan 31 13:45:49 EST 2020 | slthomas

We had a custom bar code storage and feeder setup. Stores material handlers would bring the parts to the line, scan the part number on the kanban card (always accompanied the parts), and the storage location LED flashed so they knew where the place

Fuji parts out Signal for poka-yoke component replenishment

Electronics Forum | Tue Apr 03 00:37:51 EDT 2007 | grantp

Hi, I think the only solution would be to contact Fuji and ask if there is an interface to the machine to write software for it. I read somewhere that FujiTrax allows a IT system type connection which software could be written for. Another solution

Fuji parts out Signal for poka-yoke component replenishment

Electronics Forum | Wed Apr 04 18:25:07 EDT 2007 | darby

Don't think much of the people who run the line do you mate? "BUT is operator dependent, so if he feels lucky just change the reel without verification and machine will not stop if he didn't follow the procedure having a high probability of Wrong co

Fuji parts out Signal for poka-yoke component replenishment

Electronics Forum | Wed Apr 04 20:22:35 EDT 2007 | diesel_1t

Totally agree on what you said, but there's some other things involved: There's not enough training, here in Juarez, Mexico, the level of pesonal turnover is very high so when you train on certain procedure, they leave for some reason and always is

Fuji parts out Signal for poka-yoke component replenishment

Electronics Forum | Sat Mar 24 12:31:31 EDT 2007 | diesel_1t

Hi there. Ok, i have a little big question for fuji Erudites: when machine run out of parts on any device it tells to machine "parts out (and part number)" So, a signal from anywhere (maybe a PLC output) will tell to the machine "hey i'm out of parts


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