Electronics Forum: counting parts (Page 1 of 26)

Piece parts reel counting

Electronics Forum | Wed Dec 02 13:03:50 EST 2009 | jesalinas47

Hi , I provide machines to count SMT parts that come on reel , my customer wants to improve his counting method , he is having problems when delivering material to prodution floor , because the number on the reel (physical) is not the same as it is w

Piece parts reel counting

Electronics Forum | Thu Dec 03 17:50:29 EST 2009 | jesalinas47

This happens on the counting area which it is into warehouse , we are looking for a poka yoke to avoid delivering reels with a wrong quantities , the question is : have you implemented any poka yoke in your warehouse ? how it works ? I could suggest

Piece parts reel counting

Electronics Forum | Thu Dec 10 11:07:48 EST 2009 | Lorena Flores

Hello! I think the point here to have a reliable counting system. No matter if it is given 5000 out of 5000 or 6000 out of 5000. What Jesus means is that there is a problem because the qty that the label says after the reel is counted doesn't match

Piece parts reel counting

Electronics Forum | Mon Dec 07 17:11:41 EST 2009 | stepheniii

This happens on the counting area which it is > into warehouse , Have you confirmed that? Have you seen empty pockets? Or are you taking someone's word for that? How many extra parts does the stockroom give to SMT to cover droppage?

Piece parts reel counting

Electronics Forum | Wed Dec 02 22:29:30 EST 2009 | davef

Give him the whole reel and have him build until he runs out of parts and asks for more. Make him keep track of inventory. Your job is to give him a bad time about too much shrinkage.

Piece parts reel counting

Electronics Forum | Fri Dec 04 15:36:24 EST 2009 | toddl

We have purchased a similar machine from Manncorp and have had good success. It does check for empty pockets.

Piece parts reel counting

Electronics Forum | Thu Dec 03 10:33:24 EST 2009 | stepheniii

I don't think empty pockets is the problem. The operator is probably given 5,000 parts when he needs 5,000 parts. Because of droppage he needs more than that. I really doubt your solution would work. And if there are empty pockets, they should con

Piece parts reel counting

Electronics Forum | Thu Dec 10 11:28:30 EST 2009 | stepheniii

I understand what he means. But has he confirmed that an unusual situation is what is really occurring, or is what happens at every other company happening there? It is very common to have part droppage. Look at all the threads on the subject here.

Counting loose parts

Electronics Forum | Wed Jun 25 18:48:57 EDT 2003 | russ

How about using one of those ESD sprays that apply a dissipative coating? Tech Spray has one that is supposed to be permanent. It is called LICRON. Russ

Counting loose parts

Electronics Forum | Tue Jun 24 17:52:39 EDT 2003 | russ

i don't know of anything on the market nut you may just want to draw one up and have it built either externally or even internaly. I picture a small square of ESD material with a lip around it with a small opening in one corner. Do you receive any I

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