Electronics Forum: custom wire cable (Page 1 of 19)

ribbon cable circuit boards depanalization

Electronics Forum | Thu Jan 03 22:39:37 EST 2002 | davef

For us, it depends on product volume: * Low volume: Tailor's scissors sharpened for the job. * Mid volume: Custom die used in a press. * High volume: We don't do this, but we'd have buy a singulation machine, er something like that. [Search the SMTne

solder wire

Electronics Forum | Mon Oct 01 03:46:57 EDT 2001 | wbu

Have never heard of solderballs during rework using solder wire. Noticed the tendency to have little balls of flux with too hot iron and lots of solder used for shields or massive cables to be connected. Seems to me a question of believe if it does

Automated solder wire feeder

Electronics Forum | Thu Jan 14 15:36:23 EST 2010 | tds

JBC Tools has a wire solder feed solder iron. You can control how much is dispensed to the tip. I have sold several of these to customers soldering wires in to terminals. The hand piece is bigger than the typical solder iron but it beats the alter

COB and wire bond

Electronics Forum | Mon May 07 15:13:03 EDT 2001 | jdtpfacreate

Singh, The equipment varies in price. We make a wire bonder called the HW27U-H Wire Bonder. This is a gold to gold wire ball bonder. The substrate size you mention is within the area we can take into the machine. The key is the bonding area.

Plating for aluminum wire bonding

Electronics Forum | Mon Mar 03 10:38:28 EST 2003 | davef

Electroplated nickel and electroplated gold is the more �traditional� finish for aluminum wire bonding. That surface was an extension of gold thermosonic wire bonding that requires a thick [50 thou min] gold surface. For years fabricators recommend

temperature induced IMC in wire bonds?

Electronics Forum | Tue Nov 15 09:31:27 EST 2005 | arclightzero

I have been reading a good deal about IMC (purple plague in particular) in gold wire/aluminum pad wire bonds. My company uses ultrasonic wedge bonding, and for the most part all of our bonding is gold/gold, however we have one particulr part that has

stranded copper wire - tin or not tinned

Electronics Forum | Thu Jan 23 08:08:10 EST 2014 | charliedci

Should stranded copper wire (20 gauge 19 strand) be tinned prior to insertion into screw connector? One of our customers "suggests" tinned, but past experience tells us no.

Use lead-free alloy wire during rework for Leaded Process

Electronics Forum | Wed Nov 01 07:32:33 EST 2006 | davef

What you have run up against is the unfortunate consequence of the transition period from Sn-Pb to Pb-free. In the past 2-3 years there have been several studies highlighting the differences in reliability between mixed metal systems, Sn/Pb, and SAC

Manual soldering - solder wire diameter and soldering iron tip size for different component sizes

Electronics Forum | Tue Apr 16 05:05:32 EDT 2013 | stivais

We recently had a discussion with customer's QM - he claims that calculations for a proper solder wire diameter and soldering iron tip size (and temperature) have to be performed and documented for all manual (T/H) solderings (based on component size

Cable vendors

Electronics Forum | Fri Dec 23 16:17:05 EST 2005 | Cmiller

What kind of volume and what kind of complexity? I know a few lead wire houses that are low cost and do a good job. We do a lot of cables. We dont do harnesses. Most of this type of work has gone to Mexico. Give me a better idea of your requirements

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