Electronics Forum | Wed Jun 30 12:45:59 EDT 2010 | rgduval
Dave hit the hottest issues. But, I would emphasize the cycle counting!! Your inventory will quickly lose control of scrap percentages. That is, you may set your system to, say, 5% scrap....but, your operator and/or machine may lose 10% on a parti
Electronics Forum | Mon Sep 18 10:36:47 EDT 2006 | SWAG
We toss extras at tear-down unless it looks like an unusually large amount which could = qty. pick error from warehouse. In that case, we do a cycle count. All overages are issued when the kit is pulled so they are already taken out of stock.
Electronics Forum | Mon Oct 18 14:31:01 EDT 2021 | charliedci
We recently purchased a Scienscope AXC-800 III which can count 4 7" reels at one time in seconds. It can count tubes, trays and bulk as long as keep the components down to 1 layer (which for bulk is not ideal). so far we are very happy with, cuts dai
Electronics Forum | Fri Mar 31 16:57:51 EST 2006 | stepheniii
97% to 99%? I've heard of one company that managed that but only after a big six sigma project. And they had minimal stock anyways. I think if everyone picked 100 components to cycle count, that the average accuracy would be around 80% . That is
Electronics Forum | Thu Mar 18 19:53:29 EDT 2021 | lhd_qa
Hello everyone. I am new to the forum so I am sorry if this has been asked before. Does anyone have any suggestions for counting partial reels and cut tape? We are a distributor and for our ecommerce PDC we keep having quantity issues. Currently, we
Electronics Forum | Tue Jun 29 20:50:20 EDT 2010 | davef
For day-to-day production, you're going to need to document that you've: * Pulled an item from floor stock * Returned an item back to floor stock ... not everyone is capable of doing that process. Currently, you have an established in-bound material
Electronics Forum | Thu Aug 16 00:41:03 EDT 2018 | smt2020
Hey man, can you please suggest what you do for traceability system to count cycles of the stencil. Is there any special setup for that or just a Excel sheet with formulas.?
Electronics Forum | Wed May 28 08:25:08 EDT 2003 | davef
That's what we do [no more than three reworks or mods]. Your "four reworks permissable" was probably based on the 55110 five thermal cycles, counting wave soldering as the first cycle. How do you plan to keep track of each of those rework actions?
Electronics Forum | Wed Aug 14 17:36:19 EDT 2013 | rgduval
I always prefer to not count parts, period. Generally, I don't have too many problems with customers with this method....I explain to them that the cost of my counting the parts (to them) is much more expensive than the cost of them supplying excess
Electronics Forum | Thu Jul 18 11:31:03 EDT 2002 | Mark S.
>But since we are a low volume high mix operation I need to account for almost every part used. I'm in the same boat, and we do more changing of feeders than actual placements it seems. What I have done which has improved things a lot is in our MRP
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