Electronics Forum: failure rate ppm (Page 1 of 27)

BGA solder failure rate

Electronics Forum | Thu Oct 28 13:36:14 EDT 1999 | Bart Smith

I am a design engineer and have a circuit board design with a 292 pin BGA on it. The board manufacturer is experiencing a failure rate of about 2.8% on the BGA device due to soldering problems. This is my first experience with BGA. How does the 2.

Pick failure rate

Electronics Forum | Mon Sep 16 09:47:33 EDT 2013 | dilogic

I would appreciate if you can share your experience with pick failure rates, preferably for 0402 parts. Also, what percentage do you consider acceptable?

Pick failure rate

Electronics Forum | Wed Sep 18 15:41:59 EDT 2013 | cbeneat

For 0402's, if the operator is paying attention, our equipment Panasonic CM 402/602/NPM's run at about .001%. Again this is dependent on an operator that pays attention to the fail rate. We usually don't have too many problems with 0402's, LED's ar

Pick failure rate

Electronics Forum | Mon Sep 16 13:57:31 EDT 2013 | emeto

By tape manufacturer you can have up to two empty slots in the tape. That means you should have two retries after the first pick up.

Pick failure rate

Electronics Forum | Tue Sep 17 17:55:36 EDT 2013 | dilogic

Yes, I know all that, but I am interested in some real figures from the field. That is, what percentage of mispicks do you experience on average (for large runs, of course)?

Pick failure rate

Electronics Forum | Mon Sep 16 13:29:37 EDT 2013 | larrygroves

a lot depends on the age and type of equipment you are using . Older equipment can have a lot of problems with smaller parts. If all is well with your feeders and machine you should expect something like 99.8 to 99.9 percent. some parts will be ident

Re: BGA solder failure rate

Electronics Forum | Fri Oct 29 05:23:00 EDT 1999 | Wolfgang Busko

Hi Bart, that�s much to high. If that would happen to me my boss would tear my head off. For improving the yields you must find the cause for the soldering problems. What are the symptoms? What could be the cause for the symptoms? Could be design pr

AOI False call rate vs defect rate PPM

Electronics Forum | Fri Jun 07 14:05:39 EDT 2024 | davidk

I wanted to open a discussion and ask about opinion: What is a normal result of the inspection of an AOI? How many falls calls per component /opportunity is bad/normal/good? How many defects per component/opportunity is bad/normal/good? What is goo

AOI False call rate vs defect rate PPM

Electronics Forum | Wed Jun 19 14:40:58 EDT 2024 | davidk

Hello Carl, Thank you for your comment Obviously, we are evolving and debugging our test to get the best results ("no escapes no false calls") :) and using a combination of 3D and 2D tests. With the previous AOI, we had a much higher false call rate,

AOI False call rate vs defect rate PPM

Electronics Forum | Wed Jun 19 15:28:58 EDT 2024 | davidk

Hi Tom, Thank you for your comment 75% FPY is also our target, cause we gonna have the AOIs in the SMT line. So you would expect more opportunities? I didn´t notice but there are not so many components with high opportunity rate. (the average numbe

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