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SMT Assembly Line

Electronics Forum | Fri Jun 02 21:32:33 EDT 2006 | mika

Hi Efren, We are always happy to do our best to help each other out in this forum. I can't say that i have contributed with anything valuable about Your original qeustion; except that I had some serious thoughts about some really idiot posting from "

SMT Assembly Line

Electronics Forum | Thu Jun 08 05:58:39 EDT 2006 | Base

Hi Efren, Did some simple math... - 100k units/month - 24 days/month - 16 hrs/day - 75% efficiency (ballpark questimate) You'll be looking at a line that does a bit more 50kCmp/hr with an IC/TH placer that does 3.5kCmp/hr (assuming 10 IC's /TH conn

SMT optimization and improvement

Electronics Forum | Wed May 31 22:17:24 EDT 2006 | EC

Hi Jack, I do not know what type of machine you are using and how old is your machine. But I have this problem before using Fuji machine. There are few things cause part throw.....placment speed, feeder, pick up tolerance, part dimension tolerance,

SMT optimization and improvement

Electronics Forum | Fri Feb 16 11:07:25 EST 2007 | stepheniii

I'm not sure if anyone mentioned the single most important factor. p.m.'s. If the nozzles are getting dirty and clogged it's not going to do a great job of picking parts up. Don't think in terms of variation. It's there it's unavoidable and undet

Stencil cleaning

Electronics Forum | Mon Jun 19 17:00:39 EDT 2006 | a_laser

The most common rates of in-process cleaning (under wipe) I have encountered are once per 5 to 10 prints. But this depends a on a lot of variables. More often is typically better, but more costly in under-wipe materials. (For some more info see http:

minimum solder ball (bead) size

Electronics Forum | Wed Jun 07 10:56:38 EDT 2006 | Chunks

In the past, I would normally tell out highly talented inspectors to leave the balls there. The were trapped in the flux residue and were hard to remove. Never caused a problem. But then there was an incident where someone had the bright idea to u

Flux Compatibility Issues....

Electronics Forum | Tue Jun 06 12:42:24 EDT 2006 | samir

Wave flux, although I've seen it used successfully in my past life, is not such a good idea to use as a rework/touchup flux. Wave flux needs to be heated to certain activation temps which won't be repeatedly achieved with a manual soldering process.

Flux Compatibility Issues....

Electronics Forum | Tue Jun 06 15:19:39 EDT 2006 | muse95

For some, not all, hand assembly, we use additional flux. We use a flux pen in certain applications and liquid flux in other applications - you can't just say switch to a flux pen, it isn't always adequate. Most flux pens are ORL0 with very low sol

Flux Compatibility Issues....

Electronics Forum | Fri Jun 09 15:46:34 EDT 2006 | samir

I say: �Wave flux needs to be heated to certain activation temps which won't be repeatedly achieved with a manual soldering process. Plus, you won't burn off any residual activator as you would if the board were immersed in a solder bath.� Muse say

Running with sn100c in my solder pot!

Electronics Forum | Thu Jun 08 16:03:52 EDT 2006 | jbrower

On Saturday the 3rd, I offloaded nearly 1200 pounds of solder from my Electrovert, did the tin purge and loaded nearly 1200 pounds of sn100c back into my solder pot. It was a hell of a job, but we got it done in 8 hours. We've been running with this


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