Electronics Forum | Tue Dec 07 14:21:41 EST 1999 | Brian W.
In my experience, the most commonly accepted theory is that 100% inspection is only 80% effective AT BEST. That means that if your inspoectors are happy, noy outside concerns, well-rested, etc, they will catch 80% of the defects. This number goes d
Electronics Forum | Thu Feb 01 16:33:57 EST 2007 | mika
The reject rate of yours could be a number of reasons. 1. Which component types are rejected? 2. From a particular nozzle? 3. If the rejected part will be dropped on the reject belt or reject bin; it suggests that there is a problem with the componen
Electronics Forum | Wed Nov 16 05:12:36 EST 2011 | bobpan
A couple of things i would try: 1. Does function 30 give you a nozzle height that is repeatable. The number should be around 200.....+/- 20 or so. 2. I would change the z-rod because the spring could be worn out and when the vacuum turns on....it ca
Electronics Forum | Mon Dec 23 18:06:38 EST 2002 | jersbo
Tried and True is counting your components if there is any indication of loss... this is a great TOPIC... unfortunately there are many ways to lose components. Feeder setup,problems with a feeder while in the machine(IE mylar problems or wrong step)
Electronics Forum | Thu Oct 27 13:42:12 EDT 2011 | sjs2303
I know what you mean but have never found a tool that would do this sufficiently. For higher value parts you should keep them in a bag for the next time you run a job that uses that part and hand fit them. The nature of the feeders means that you w
Electronics Forum | Wed Nov 16 14:44:31 EST 2011 | olddog
Bobpan, thank you for your speedy response. As to the items you noted: 1. I did a test of Funct 30 for the first 5 nozzles, 2 times each as follows: noz1 Ht=215 & 219, center=1005 (all nozzles all tests), run out 2.2 & 2.7. Noz2 Ht=228 &228, runout=
Electronics Forum | Wed Jun 01 13:07:56 EDT 2005 | chunks
We return materials to stock all the time. Have also noticed some repair people like to pilver the reject bin every so often so they have a stock pile of their own. This too adds up on discretes.
Electronics Forum | Fri Nov 04 22:12:57 EDT 2011 | machinehead
I know what you mean but have never found a tool > that would do this sufficiently. For higher > value parts you should keep them in a bag for the > next time you run a job that uses that part and > hand fit them. > > The nature of the feeders
Electronics Forum | Mon Dec 23 20:14:24 EST 2002 | vinhmach1
Hi, You can't void of loose parts. But can reduce. You can ask your Lead operator or the the person in charge for that individual line to keep track on the hourly monitor. If they tracking the number of PCB went thru the machine (getting the coun
Electronics Forum | Mon Apr 28 09:33:34 EDT 2003 | chrissieneale
This may be a really silly question but does anyone pick up and hand place the reject parts from the scrap bins of the machine? My attrition rates are out of control and i think this would not only highlight the problem but also save oodles of money
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