Electronics Forum: wave solder blow holes (Page 1 of 85)

Blow holes on radial parts solder joints

Electronics Forum | Thu Apr 05 12:45:45 EDT 2001 | Claude_Couture

On mixed technology PCBs, we find numerous blow holes on the solder joints of radial parts (electrolytics, LEDs, etc). The solution that works so far is to cut the leads very long in the radial inserter so that the part is kinda loose and the air in

Blow holes on radial parts solder joints

Electronics Forum | Thu Apr 05 13:54:18 EDT 2001 | CAL

Do the parts sit directly on the PCB? Typical 2.0 mm Max is desired for the component to be off the PCB. Are stand-offs an option? The long lead wiggles as it passes through the wave and thus agitating the air out.Does your wave a "dancer" option?

Blow holes on radial parts solder joints

Electronics Forum | Fri Apr 06 16:19:12 EDT 2001 | davef

We build a mixed tech [eg, QFP, SMT fly shit, DIP] board where we can't clinch the DIP. So we set the clinch and cut on the DIP to just barely clinch, leaving the leads very perpendicular to the board. I wonder if you could do something similar wit

Blow holes on radial parts solder joints

Electronics Forum | Fri Apr 06 11:37:19 EDT 2001 | raton

We had the same problem years ago when we started using a radial inserter. The inserter would dutyfully insert and clinch the leads. The problem in our case was the component body sealing to the fab, especially on electrolytics caps with a film jac

Blow holes on radial parts solder joints

Electronics Forum | Thu Apr 05 22:27:06 EDT 2001 | davef

As a band-aid, consider running your chip wave when soldering these boards [Similar to Cals "dance with me babe" suggestion.] If the problem is as broad based as you say and the radial components have a tight fit, consider increasing the holes by a

Blow holes on radial parts solder joints

Electronics Forum | Fri Apr 06 07:32:33 EDT 2001 | Claude_Couture

Thanks for the tips. I'll have to check with the designers if they can accomodate the height if I was to use parts with stand-off. The bigger holes was already suggested, but they don't want to change them until a new revision on the product comes o

Blow holes on radial parts solder joints

Electronics Forum | Fri Apr 06 07:32:54 EDT 2001 | Claude_Couture

Thanks for the tips. I'll have to check with the designers if they can accomodate the height if I was to use parts with stand-off. The bigger holes was already suggested, but they don't want to change them until a new revision on the product comes o

Via holes and Wave Solder

Electronics Forum | Wed Mar 08 10:59:04 EST 2006 | samir

Cal, thanks for the feedback. I've tried different adjustments to wave parameters with varying success. You know how wave is - what works today won't necessarily work tomorrow. ..and yes, we run Nitrogen on our waves.

Via holes and Wave Solder

Electronics Forum | Tue Mar 07 21:35:16 EST 2006 | Cal Kolokoy

Samir, From experience, the only board test situation where tented via's have difficulty with contact is with a Flying Probe type tester. Otherwise, for traditional ICT, the force of the pogo pins, correct probe type, and fixture design should do th

Via holes and Wave Solder

Electronics Forum | Mon Mar 13 15:35:56 EST 2006 | russ

You're a piece of work! Why don't you work for any of the major wave companies? So how does slowing the conveyor speed eliminate drying flux? And when you slow it down, what speeds it up to make you say "I lower the wave because I get shorts going

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