Technical Library | 2023-12-06 03:28:49.0
Mastering Precision: I.C.T's SMT Conformal Coating Valves Introduction Of SMT Conformal Coating Valves: In various industries, including electronics, lighting, energy, and life sciences, the SMT conformal coating process plays a critical role. Precision is key, and the choice of a SMT coating valve significantly influences application quality. This article explores I.C.T's SMT conformal coating valves, focusing on the C-0101, C-L101, PJ-01, PJ-01 (with plastic bucket), C-0100, D-0100, D-0300, and the W Series. C-0101 Water Curtain Spray SMT Conformal Coating Valves: The C-0101, a non-atomizing water curtain spray valve, excels with low-viscosity solvent materials. It ensures clean and precise edges in applications like conformal coatings, UV adhesives, backfilling, and volatile substances. C-L101 Rotary Water Curtain Spray Valve: Similar to the C-0101, the C-L101 suits low-viscosity solvent materials, offering a precise edge without splashing for various coatings. PJ-01 Injection Valve (Without Plastic Bucket): Designed for high-precision applications in electronics, lighting, energy, and life sciences, the PJ-01 excels in accurate dispensing and coating. It accommodates various materials, including red glue, liquids, and pastes. PJ-01 Injection Valve (With Plastic Bucket 30CC): The PJ-01, with a 30cc plastic bucket, maintains high precision for complex circuit board applications, offering precise dispensing for materials like red glue, liquids, and pastes. C-0100 Non-Rotating Film Valve: Different from pneumatic atomizing valves, the C-0100 provides precise edge definition without air pressure involvement. It addresses issues related to atomizing drift and fast-drying adhesives, allowing control over the film width. D-0100 Precision Valve: The D-0100, with a unique fluid-sealing structure driven by compressed air, minimizes seal replacement frequency. Suitable for various fluid dispensing, it handles UV adhesives, encapsulating materials, silicones, epoxies, and surface coatings. D-0300 Dispensing Valve: Tailored for precision fluid dispensing at low driving pressure, the D-0300 accommodates a range of materials, including acrylics, silicones, epoxies, and UV adhesives. It's ideal for applications where accuracy and consistency are crucial. W Series: Needle Design Atomization Valves: The W Series offers needle design valves leaving zero residue. Easy to clean without disassembly, they provide adjustable fluid and air pressure for various coating materials, ensuring excellent atomization effects. Analyzing The Options: When selecting a conformal coating valve, consider specific application requirements. C-0101 and C-L101 suit low-viscosity solvent materials, providing clean and precise edges. PJ-01, with or without a plastic bucket, offers high-precision dispensing for complex applications. C-0100 and D-0100 are versatile for various materials, and D-0300 excels in precision dispensing. The W Series offers residue-free needle design atomization valves. Choose based on material, precision, and coating needs. Integration with I.C.T's Conformal Coating Machines: Integral to I.C.T's Conformal Coating machines, these valves enable precise application tailored to specific requirements. Machines like I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650 come equipped with a range of valve options catering to diverse production line needs. I.C.T SMT Coating Machine.png Conclusion: Selecting the right conformal coating valve is crucial for consistent, high-quality results. Evaluate options based on material, precision, and coating requirements. I.C.T provides tailored solutions for electronic assembly needs. For detailed insights into coating and dispensing machines, follow the provided link. Professional engineers are ready to assist in designing a production line that perfectly matches your requirements, ensuring optimal performance. Contact us for more information and tailored solutions to elevate your conformal coating processes.
Technical Library | 2016-12-29 15:37:51.0
The reliabilities of the flux residue of electronic assemblies and semiconductor packages are attracting more and more attention with the adoption of no-clean fluxes by majority of the industry. In recent years, the concern of "partially activated" flux residue and their influence on reliability have been significantly raised due to the miniaturization along with high density design trend, selective soldering process adoption, and the expanded use of pallets in wave soldering process. When flux residue becomes trapped under low stand-off devices, pallets or unsoldered areas (e.g. selective process), it may contain unevaporated solvent, "live" activators and metal complex intermediates with different chemical composition and concentration levels depending on the thermal profiles. These partially-activated residues can directly impact the corrosion, surface insulation and electrochemical migration of the final assembly. In this study, a few application tests were developed internally to understand this issue. Two traditional liquid flux and two newly developed fluxes were selected to build up the basic models. The preliminary results also provide a scientific approach to design highly reliable products with the goal to minimize the reliability risk for the complex PCB designs and assembly processes. This paper was originally published by SMTA in the Proceedings of SMTA International
Technical Library | 2019-11-17 22:46:45.0
Overview of walk-in temperature and humidity chamber: It also belongs to environmental test equipment, it tests whether the product can resist high temperature, low temperature, humidity, or the physical and chemical changes produced under extreme conditions, the walk-in temperature and humidity chamber volume is large, the product is placed, or a large object can be placed, such as automobile, new energy, television and liquid crystal screen, etc. How to do the routine maintenance of the walk-in temperature and humidity chamber: 1. The wet gauze basically, if there is no special case, s/b usually changed once in 3 months 2. The water channel shall be regularly cleaned, including water cup, water tank, etc., so as to prevent the water from being blocked,affect the humidity test. 3. It is forbidden to test the flammable and explosive products inside working room. 4. Clean the chamber on a regular basis 2. How to operate walk-in temperature and humidity chamber: The operation method is same as standard temperature humidity test chamber,the controller is 7-inch LCD programmable color screen, you only need to setthe temperature point---test time--how many cycles need to be tested, This can be done automatically, and the machine will stop automatically when it is complete. If there is any problem during the operation, the corresponding problem point will be displayed on the machine control screen. Walk-in temperature and humidity chamber is a must equipment for reliability test of Automobile,Aerospace,Electronic parts,etc,the operation and maintenance are easy,it is teh tear down mahcine,Climatest engineers will be dispatched to do on-site support,for instance,we will finish commissioning,train customers how to operate,maintain,welcome to follow our company facebook page:https://www.facebook.com/Climatechambers
| 1 |
