Technical Library | 2009-04-23 08:14:37.0
No SMT equipment can place accurately and run efficiently without quality nozzles and feeders. These two factors are the core of the pick and place process. If the machine is either unable to pick parts consistently or hold on to the components during the transport from feeder to PCB, defects will result.
Technical Library | 2023-11-20 09:56:38.0
Understanding The Crucial Role Of Dust Collectors In PCB Depaneling Machines Precision is paramount in PCB manufacturing, but it must go hand in hand with cleanliness. The intrusion of dust and debris can wreak havoc on delicate electronics. This article explores the pivotal role of dust collectors, their operation, and their necessity for various PCB depaneling machines. The Dust Collector's Crucial Function Dust collectors, also known as dust extractors, play an indispensable role in PCB manufacturing. When a PCB depaneling machine or a Laser PCB Depaneling machine is in operation, it generates a significant amount of dust. The dust collector promptly engages its vacuum motor to suction fine particles off the PCB, directing them to a collector equipped with a filtration system. Which Models Of PCB Depanelers Require Dust Collector? Several PCB depaneling machines necessitate dust collectors to ensure precision and cleanliness, including: I.C.T-5700 Offline Depaneling Machine, high precision, easy manual operation, dual platform, high efficiency. I.C.T-IR350 In-line depaneling machine, high precision, rapid operation, suitable for integration into the SMT production line for Industry 4.0 and AI automated production. I.C.T-LCO350 Laser cutting ensures cutting accuracy of 0.002, ideal for precise cutting requirements. I.C.T-100A Desktop PCB depaneling machine with compact size and high precision, suitable for smaller-scale operations. The Science Behind PCB Dust Collectors To prevent charged dust particles from adhering to PCBs, PCB depaneling machines are equipped with ionizing guns. These devices emit ions that neutralize static charges, making dust particles less likely to stick to freshly cut PCBs. The Vacuum Effect: Suctioning Away Dust During PCB depaneling, a cloud of dust is produced. The dust collector utilizes a robust suction system, often powered by vacuum motors, to draw dust away from the work area. Collected dust is transported to a designated collection point within the dust collector. A Difference In Design: I.C.T-5700 Vs. I.C.T-IR350 The placement of the dust collection apparatus distinguishes PCB depaneling machines. I.C.T-5700 has a bottom-mounted system capturing falling dust, while I.C.T-IR350 features a top-mounted system preventing dust settling on the work surface. This strategic difference ensures efficient removal of dust and debris, guaranteeing a clean and precise manufacturing process. Check: If you want to learn about the comparison of I.C.T-5700 and I.C.T-IR350. The Importance Of Filter Replacement The efficiency of a dust collector relies on its filter, necessitating periodic replacement every 1-3 years, depending on usage frequency. Regular filter maintenance ensures optimal performance. Dust Collectors: Keep Your PCB Manufacturing Clean And Precise Precision in PCB manufacturing is not solely about cutting-edge machinery but also about cleanliness. If you seek a dust collector for your PCB depaneling machine, contact us today to explore your options. Ensure your operations maintain cleanliness, efficiency, and meet the high standards of modern PCB manufacturing. Don't let dust compromise your precision – let's keep it clean together!
Technical Library | 2023-11-20 09:56:42.0
Understanding The Crucial Role Of Dust Collectors In PCB Depaneling Machines Precision is paramount in PCB manufacturing, but it must go hand in hand with cleanliness. The intrusion of dust and debris can wreak havoc on delicate electronics. This article explores the pivotal role of dust collectors, their operation, and their necessity for various PCB depaneling machines. The Dust Collector's Crucial Function Dust collectors, also known as dust extractors, play an indispensable role in PCB manufacturing. When a PCB depaneling machine or a Laser PCB Depaneling machine is in operation, it generates a significant amount of dust. The dust collector promptly engages its vacuum motor to suction fine particles off the PCB, directing them to a collector equipped with a filtration system. Which Models Of PCB Depanelers Require Dust Collector? Several PCB depaneling machines necessitate dust collectors to ensure precision and cleanliness, including: I.C.T-5700 Offline Depaneling Machine, high precision, easy manual operation, dual platform, high efficiency. I.C.T-IR350 In-line depaneling machine, high precision, rapid operation, suitable for integration into the SMT production line for Industry 4.0 and AI automated production. I.C.T-LCO350 Laser cutting ensures cutting accuracy of 0.002, ideal for precise cutting requirements. I.C.T-100A Desktop PCB depaneling machine with compact size and high precision, suitable for smaller-scale operations. The Science Behind PCB Dust Collectors To prevent charged dust particles from adhering to PCBs, PCB depaneling machines are equipped with ionizing guns. These devices emit ions that neutralize static charges, making dust particles less likely to stick to freshly cut PCBs. The Vacuum Effect: Suctioning Away Dust During PCB depaneling, a cloud of dust is produced. The dust collector utilizes a robust suction system, often powered by vacuum motors, to draw dust away from the work area. Collected dust is transported to a designated collection point within the dust collector. A Difference In Design: I.C.T-5700 Vs. I.C.T-IR350 The placement of the dust collection apparatus distinguishes PCB depaneling machines. I.C.T-5700 has a bottom-mounted system capturing falling dust, while I.C.T-IR350 features a top-mounted system preventing dust settling on the work surface. This strategic difference ensures efficient removal of dust and debris, guaranteeing a clean and precise manufacturing process. Check: If you want to learn about the comparison of I.C.T-5700 and I.C.T-IR350. The Importance Of Filter Replacement The efficiency of a dust collector relies on its filter, necessitating periodic replacement every 1-3 years, depending on usage frequency. Regular filter maintenance ensures optimal performance. Dust Collectors: Keep Your PCB Manufacturing Clean And Precise Precision in PCB manufacturing is not solely about cutting-edge machinery but also about cleanliness. If you seek a dust collector for your PCB depaneling machine, contact us today to explore your options. Ensure your operations maintain cleanliness, efficiency, and meet the high standards of modern PCB manufacturing. Don't let dust compromise your precision – let's keep it clean together!
Technical Library | 2011-04-21 18:55:48.0
Switching systems, and in particular matrices are a key part of many tests systems, they allow a single core set of test equipment to be connected to the UUT, saving the cost of duplicating test equipment. That places the switching matrix in a very vulner
Technical Library | 2013-08-07 21:52:15.0
PCB architectures have continued their steep trend toward greater complexities and higher component densities. For quality control managers and test technicians, the consequence is significant. Their ability to electrically test these products is compounded with each new generation. Probe access to high density boards loaded with micro BGAs using a conventional in-circuit (bed-of-nails) test system is greatly reduced. The challenges and complexity of creating a comprehensive functional test program have all but assured that functional test will not fill the widening gap. This explains why sales of automated-optical and automated X-ray inspection (AOI and AXI) equipment have dramatically risen...
Technical Library | 2003-04-18 12:05:57.0
The popular tin (Sn) rich lead free solders are causing severe corrosion to many of the materials used in today's Wave Solder systems. Users are experiencing higher maintenance frequency and reduced life of wave solder machine components. This paper describes the effects of Sn rich solders in contact with various materials and discusses alternate methods to alleviate this problem.
Technical Library | 2007-10-18 13:42:45.0
To successfully achieve lead-free electronics assembly, each participant in the manufacturing process, from purchasing to engineering to maintenance to Quality/Inspection, must have a solid understanding of the changes required of them. This pertains to considerations regarding design, components, PWBs, solder alloys, fluxe s, printing, reflow, wave soldering, rework, cleaning, equipment wear & tear and inspection.
Technical Library | 2019-05-21 00:21:26.0
Continue to talk about the dust removal from temperature humidity test chamber. Cleaning and maintenance: 1) Pls remove internal impurities inisde chamber before operation. 2) The power distribution room should be cleaned at least once a year, and the dust can be removed by vacuum cleaner. 3) The exterior chamber must also be cleaned more than once a year, which can be wiped with soapy water. Inspection and maintenance of humidifier: The water storage in humidifier should be replaced once a month to ensure clean water quality, humidifying water tray should be cleaned once a month to ensure smooth flow of water. The inspection of over-temperature protector:during the test: If the temperature is over 20 ℃ ~ 30 ℃ than the maximum value setted,the power supply of the heater will stop, the "OVERHEAT" overt-emperature warning light will automatically turn on but the fan is still in operation, if the equipment runs without operator around,the operator should check the over-temperature protector in advance to ensure wether it has been setted properly before start [wet ball over-temperature protector set to 120 ℃].
Technical Library | 2015-02-05 20:25:41.0
In the past 20 yrs the solvent industry has gone through a great deal of change. In the early 1990s, CFC-113 and 1,1,1-trichloroethane were the workhorses of the industry. The Montreal Protocol to phase-out substances that deplete the Earth's protective Ozone Layer was implemented in the mid 1990s. After phase-out of the CFC solvents, the solvent industry fragmented to a variety of cleaning solutions. The electronics industry was a large user of CFC solvents and many of these applications changed to aqueous based cleaners (...) But those alternatives are now facing various problems: e.g. aqueous based cleaners use a lot of energy, require long drying times, use equipment that requires frequent maintenance, and require a large footprint; no-clean fluxes leave flux residues; and trichloroethylene and n-propyl bromide have toxicity issues. In response to these serious issues newer solvents and blends are being introduced in the marketplace
Technical Library | 2019-11-17 22:46:45.0
Overview of walk-in temperature and humidity chamber: It also belongs to environmental test equipment, it tests whether the product can resist high temperature, low temperature, humidity, or the physical and chemical changes produced under extreme conditions, the walk-in temperature and humidity chamber volume is large, the product is placed, or a large object can be placed, such as automobile, new energy, television and liquid crystal screen, etc. How to do the routine maintenance of the walk-in temperature and humidity chamber: 1. The wet gauze basically, if there is no special case, s/b usually changed once in 3 months 2. The water channel shall be regularly cleaned, including water cup, water tank, etc., so as to prevent the water from being blocked,affect the humidity test. 3. It is forbidden to test the flammable and explosive products inside working room. 4. Clean the chamber on a regular basis 2. How to operate walk-in temperature and humidity chamber: The operation method is same as standard temperature humidity test chamber,the controller is 7-inch LCD programmable color screen, you only need to setthe temperature point---test time--how many cycles need to be tested, This can be done automatically, and the machine will stop automatically when it is complete. If there is any problem during the operation, the corresponding problem point will be displayed on the machine control screen. Walk-in temperature and humidity chamber is a must equipment for reliability test of Automobile,Aerospace,Electronic parts,etc,the operation and maintenance are easy,it is teh tear down mahcine,Climatest engineers will be dispatched to do on-site support,for instance,we will finish commissioning,train customers how to operate,maintain,welcome to follow our company facebook page:https://www.facebook.com/Climatechambers
