Technical Library | 2023-11-07 09:36:38.0
How to Choose the Right PCB Coating Machine Line Selecting the ideal equipment for your PCB coating line can be a complex task. In this article, we will guide you through the critical components of a standard PCB coating machine line and their solutions to common challenges. We'll delve into the line's composition, including the elevator, transfer station, coating machine, inspection station, curing oven, and their interconnectedness through a return conveyor. Let's explore each element and understand its role. Components of a PCB Coating Machine Line: Elevator: The PCB coating process starts with an elevator, efficiently transporting PCB boards to the next stage. Transfer Station: After the elevator, boards are conveyed to a transfer station, preparing them for the coating process. Coating Machine: The heart of the PCB coating line is the coating machine. We offer a range of coating machines, including I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650. Inspection Conveyor: Following the coating process, the boards move to an inspection station. The second transfer station is equipped with LED lights and a blue glass cover, enabling operators to closely inspect the coating quality. This feature is vital for ensuring consistent, dust-free coatings. Curing Oven: For UV-curable adhesives, we provide a UV curing oven to effectively solidify the adhesive. Return Conveyor: Beneath the entire line runs a return conveyor, connected to the elevator. This conveyor system efficiently returns PCBs from the last elevator to the first one, reducing manual handling and streamlining operations. The Advantages of the PCB Coating Line Design: 1. Easy Accessibility: The operator's station is strategically located beside the coating machine, ensuring easy access for setup and adjustments. 2. Enhanced Efficiency: The integrated return conveyor eliminates the need for manual transport, optimizing workflow. 3. Quality Control: The inspection station with the blue glass cover enables operators to inspect coatings for quality and cleanliness. 4. Dust Prevention: The blue glass cover also serves as a barrier to prevent dust contamination on freshly coated PCBs. Selecting the right PCB coating machine line is essential for achieving quality and efficiency in your operations. Our meticulously designed equipment line, along with its well-engineered components, can help you attain superior results. If you have further questions or need assistance in choosing the best solution for your specific requirements, please do not hesitate to contact us. We are committed to providing solutions that meet your needs and exceed your expectations.
Technical Library | 2023-12-18 11:33:57.0
Elevate your electronic manufacturing game with the I.C.T-D600 SMT Dispensing Machine! Precision, safety, and efficiency in one powerful solution. In the dynamic realm of electronic manufacturing, precision and efficiency are not just preferences but essential requirements. Introducing the I.C.T-D600, an automatic glue dispenser machine engineered to enhance production processes across various applications. From chip encapsulation to PCB assembly, SMT red-glue dispensing, LED lens production, and medical device creation, SMT dispensing machine is a versatile solution tailored to meet the demands of the industry. Essential Attributes Of The I.C.T-D600 Automatic Glue Dispenser Machine 1. Compliance with European Safety Standards: The I.C.T-D600 SMT dispensing machine prioritizes not only efficiency but also safety, boasting compliance with European safety standards and holding a CE certificate. This ensures a secure and reliable manufacturing environment, aligning with global quality benchmarks. 2. International Component Quality: Internationally renowned components form the core of the D600 SMT dispensing machine. From Panasonic servomotors to MINTRON CCD, each element is carefully selected, guaranteeing high performance and durability. This commitment to quality components results in a machine that operates seamlessly, reducing downtime and maintenance costs. 3. Impressive Performance Metrics: The SMT dispensing machinedoesn't just meet expectations; it surpasses them with exceptional performance metrics: Maximum Guide Rail Speed: 400mm/s Fastest Injection Valve Speed: 20 spots/sec Dispensing Accuracy: ±0.02mm Repeated Accuracy: ±0.01mm Machine Characteristics: Core Part – Jet Valve The non-contact jet dispensing method ensures high-speed operation (max jet speed: 20 spots/second), high accuracy with a minimum dispensing volume of 5nl, and flexibility with extremely small dispensing volumes. The thermostatic system for the flow channel and sprayer ensures uniform glue temperature, resulting in low maintenance costs and an extended service life. Enhanced Capacity: Non-contact jet dispensing eliminates the need for Z-axis motion. Integrated temperature control technology reduces manual intervention. Automatic glue compensation minimizes artificial regulation time. Dual-track design reduces waiting time. Automatic visual location identification and compensation. Non-contact height detection with laser reduces height detection time. Flexibility: Capable of handling substrates or backings of various sizes. Optional heating module. Independent control of dual tracks with user-friendly software. Fast switching between different product lines. Universal platform suitable for various processes with different glues
Technical Library | 2023-11-20 09:56:38.0
Understanding The Crucial Role Of Dust Collectors In PCB Depaneling Machines Precision is paramount in PCB manufacturing, but it must go hand in hand with cleanliness. The intrusion of dust and debris can wreak havoc on delicate electronics. This article explores the pivotal role of dust collectors, their operation, and their necessity for various PCB depaneling machines. The Dust Collector's Crucial Function Dust collectors, also known as dust extractors, play an indispensable role in PCB manufacturing. When a PCB depaneling machine or a Laser PCB Depaneling machine is in operation, it generates a significant amount of dust. The dust collector promptly engages its vacuum motor to suction fine particles off the PCB, directing them to a collector equipped with a filtration system. Which Models Of PCB Depanelers Require Dust Collector? Several PCB depaneling machines necessitate dust collectors to ensure precision and cleanliness, including: I.C.T-5700 Offline Depaneling Machine, high precision, easy manual operation, dual platform, high efficiency. I.C.T-IR350 In-line depaneling machine, high precision, rapid operation, suitable for integration into the SMT production line for Industry 4.0 and AI automated production. I.C.T-LCO350 Laser cutting ensures cutting accuracy of 0.002, ideal for precise cutting requirements. I.C.T-100A Desktop PCB depaneling machine with compact size and high precision, suitable for smaller-scale operations. The Science Behind PCB Dust Collectors To prevent charged dust particles from adhering to PCBs, PCB depaneling machines are equipped with ionizing guns. These devices emit ions that neutralize static charges, making dust particles less likely to stick to freshly cut PCBs. The Vacuum Effect: Suctioning Away Dust During PCB depaneling, a cloud of dust is produced. The dust collector utilizes a robust suction system, often powered by vacuum motors, to draw dust away from the work area. Collected dust is transported to a designated collection point within the dust collector. A Difference In Design: I.C.T-5700 Vs. I.C.T-IR350 The placement of the dust collection apparatus distinguishes PCB depaneling machines. I.C.T-5700 has a bottom-mounted system capturing falling dust, while I.C.T-IR350 features a top-mounted system preventing dust settling on the work surface. This strategic difference ensures efficient removal of dust and debris, guaranteeing a clean and precise manufacturing process. Check: If you want to learn about the comparison of I.C.T-5700 and I.C.T-IR350. The Importance Of Filter Replacement The efficiency of a dust collector relies on its filter, necessitating periodic replacement every 1-3 years, depending on usage frequency. Regular filter maintenance ensures optimal performance. Dust Collectors: Keep Your PCB Manufacturing Clean And Precise Precision in PCB manufacturing is not solely about cutting-edge machinery but also about cleanliness. If you seek a dust collector for your PCB depaneling machine, contact us today to explore your options. Ensure your operations maintain cleanliness, efficiency, and meet the high standards of modern PCB manufacturing. Don't let dust compromise your precision – let's keep it clean together!
Technical Library | 2023-11-20 09:56:42.0
Understanding The Crucial Role Of Dust Collectors In PCB Depaneling Machines Precision is paramount in PCB manufacturing, but it must go hand in hand with cleanliness. The intrusion of dust and debris can wreak havoc on delicate electronics. This article explores the pivotal role of dust collectors, their operation, and their necessity for various PCB depaneling machines. The Dust Collector's Crucial Function Dust collectors, also known as dust extractors, play an indispensable role in PCB manufacturing. When a PCB depaneling machine or a Laser PCB Depaneling machine is in operation, it generates a significant amount of dust. The dust collector promptly engages its vacuum motor to suction fine particles off the PCB, directing them to a collector equipped with a filtration system. Which Models Of PCB Depanelers Require Dust Collector? Several PCB depaneling machines necessitate dust collectors to ensure precision and cleanliness, including: I.C.T-5700 Offline Depaneling Machine, high precision, easy manual operation, dual platform, high efficiency. I.C.T-IR350 In-line depaneling machine, high precision, rapid operation, suitable for integration into the SMT production line for Industry 4.0 and AI automated production. I.C.T-LCO350 Laser cutting ensures cutting accuracy of 0.002, ideal for precise cutting requirements. I.C.T-100A Desktop PCB depaneling machine with compact size and high precision, suitable for smaller-scale operations. The Science Behind PCB Dust Collectors To prevent charged dust particles from adhering to PCBs, PCB depaneling machines are equipped with ionizing guns. These devices emit ions that neutralize static charges, making dust particles less likely to stick to freshly cut PCBs. The Vacuum Effect: Suctioning Away Dust During PCB depaneling, a cloud of dust is produced. The dust collector utilizes a robust suction system, often powered by vacuum motors, to draw dust away from the work area. Collected dust is transported to a designated collection point within the dust collector. A Difference In Design: I.C.T-5700 Vs. I.C.T-IR350 The placement of the dust collection apparatus distinguishes PCB depaneling machines. I.C.T-5700 has a bottom-mounted system capturing falling dust, while I.C.T-IR350 features a top-mounted system preventing dust settling on the work surface. This strategic difference ensures efficient removal of dust and debris, guaranteeing a clean and precise manufacturing process. Check: If you want to learn about the comparison of I.C.T-5700 and I.C.T-IR350. The Importance Of Filter Replacement The efficiency of a dust collector relies on its filter, necessitating periodic replacement every 1-3 years, depending on usage frequency. Regular filter maintenance ensures optimal performance. Dust Collectors: Keep Your PCB Manufacturing Clean And Precise Precision in PCB manufacturing is not solely about cutting-edge machinery but also about cleanliness. If you seek a dust collector for your PCB depaneling machine, contact us today to explore your options. Ensure your operations maintain cleanliness, efficiency, and meet the high standards of modern PCB manufacturing. Don't let dust compromise your precision – let's keep it clean together!
Technical Library | 2015-04-29 03:48:39.0
SPI equipment is routinely used in Printed Circuit Board (PCB) manufacturing to monitor and control one of the most crucial steps affecting the finished quality of circuit board. Solder paste deposition is the key process in board assembly operations using SMT techniques. Our LSM™ system was the industry's first popular method of manually inspecting solder paste; our SE systems revolutionized SMT production by offering an automated method for performing in-process 3D inspection on the assembly line. SPI systems measure the height and volume of the solder pads before the components are applied and the solder melted, and when used properly, can reduce the incidence of solder-related defects to statistically insignificant amounts. Critical to the SPI measurement is the accuracy of the height measurement because that has a direct correlation with solder volume and defects.
Technical Library | 2013-07-25 14:02:15.0
Bottom-termination components (BTC), such as QFNs, are becoming more common in PCB assemblies. These components are characterized by hidden solder joints. How are defects on hidden DFN joints detected? Certainly, insufficient solder joints on BTCs cannot be detected by manual visual inspection. Nor can this type of defect be detected by automated optical inspection; the joint is hidden by the component body. Defects such as insufficients are often referred to as "marginal" defects because there is likely enough solder present to make contact between the termination on the bottom-side of the component and the board pad for the component to pass in-circuit and functional test. Should the board be subjected to shock or vibration, however, there is a good chance this solder connection will fracture, leading to an open connection.
Technical Library | 2019-05-23 21:56:56.0
Automatic on-line shoe sole spraying system: automatic shoe sole spraying system, simple and convenient operation, using 3D vision positioning system. Automatic recognition and automatic generation of spraying trajectory. Robot non-contact spraying gun is used to complete the process of shoe sole spraying with maturity, stability, high speed and high precision along the predetermined trajectory. The automatic generation of spraying trajectory is the realization of shoe sole spraying technology. Shoe sole spraying characteristics: 1.Positioning System: 3D Visual Positioning 2.Components: Intelligent Robot, Laser Scanner, Industrial Computer, Gum Spraying System, Conveyor Belt, Electrical Control System, etc. 3.Spraying time: slightly different according to shoe size and spraying time Fully automatic sole spraying advantages: 1. Simple application: suitable for soles of different specifications, models and sizes 2. Faster speed: 6-8 seconds to complete sole scanning and spraying, superior to similar products at home and abroad. 3. Quality stability: gum spraying trajectory is scheduled, gum dosage is fixed, gum spraying quality is greatly improved. 4. High cost performance: the same performance, the price is only 1/3 of the same type of equipment of European brand. 5. Reduce wear and tear: glue is fully utilized and not wasted, reducing human contact with glue. Intelligent operation advantage manual only need general operation can be automated workshop, mechanical arm automatic spraying glue, accurate spraying, reduce glue waste. Environmental protection effect of long-term close contact with glue seriously affects human health and mechanical work, glue does not directly contact, do not harm the human body. Fully automatic spraying, shoe sole adhesion process for automatic spraying machine, will not cause great challenges! With the deepening of personalized shoemaking, higher requirements have been put forward for the spraying technology in shoemaking process. The method of creating spraying trajectory must be adapted to shoes of different sizes and styles. The automatic generation of spraying trajectory is one of the key technologies to realize the automation of shoe sole spraying process. The method of off-line programming and real-time generation of spraying trajectory for robots based on the three-dimensional CAD model of sole and the data of sole. A new method of generating spray trajectory by scanning the sole of shoe upper with linear structured light sensor is presented. The feasibility of the method is verified by industrial robots. Aiming at the need of generating shoe sole spray rubber trajectory based on line structured light, the format standard of IGES file of three-dimensional model of shoe sole was tested. The shoe sole contour line and the shoe sole surface were extracted, and then the offset curve of the shoe sole contour line on the shoe sole surface was calculated to obtain the spray rubber trajectory. Three-dimensional profilometer is to use structured light to obtain sole information, effectively improve the automatic shoemaking spraying process, which will help to improve the efficiency of shoemaking, improve the quality of footwear products, and promote the development of personalized shoemaking.
Technical Library | 2019-12-12 02:43:44.0
Today we discuss the reason that causes temperature humidity chamber to alarm,In most cases, the equipment alarm is caused by the improper operation in the process of use, which mainly includes following reasons:that are refrigeration system, temperature system and circulating system. First, Refrigeration system 1, refrigeration compressor overpressure alarm. If the refrigerant pressure exceeds the set value, it will stop and alarm at the same time. At this time, the fault must be eliminated and then manually reset. 2, short phase power supply, phase sequence alarm. When the external power supply of the equipment is out of phase or the phase sequence is changed, it will stop and alarm at the same time. 3. The circulating cooling water is short of water to alarm. When the water pressure of the cooling circulating water system is insufficient, it will stop and alarm at the same time, and it must wait for the fault to be eliminated and reset at the same time before it could run normally. 4, refrigeration compressor overheating alarm. When the coil of the compressor is overheated and the power supply of the line is not normal, it will stop and alarm at the same time. Second, Temperature system 1, the overtemperature alarm in the chamber. The sensors in the channel and the sample area are equipped with overtemperature protection devices, and there are also overtemperature protecter on the control panel. When the temperature in the working chamber exceeds the setting value on the controller, it will stop and alarm. 2. sample overtemperature protection. When the temperature in the sample area exceeds the protection temperature set by the controller, it will stop and alarm at the same time. The overtemperature protection of the sample is divided into upper limit protection and lower limit protection, which can be set according to the demand, Third,Circulating system 1. The alarm is caused by the overheating of the circulating fan. When the coil of the fan is over-heated, the alarm will be stopped at the same time. 2. The fan over-current alarm. When the current of the fan exceeds the allowable value, the alarm is stopped at the same time, and the normal operation can only be carried out after the fault maintenance of the overcurrent is completed. This is what we talk about today,if you have more questions,let us know.
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