Technical Library | 2023-01-17 17:50:59.0
Heller's new Condenser Tube Flux Recovery System is designed to provide more efficient flux collection than earlier Heller flux collection systems; while providing minimal down time for inspection and cleaning. The entire system easily fits within the rear of the top shell of an 1800-EXL oven. The system utilizes a different set of top shell caps specially designed to provide the best serviceability of both the flux collection system and maintenance of the heater zone blower motors.
Technical Library | 2020-12-02 20:36:54.0
Industry 4.0 is a topic of much discussion within the electronics manufacturing industry. Manufacturers and vendors are trying to come to terms with what that means. In the most simplistic of terms, Industry 4.0 is a trend toward automation and data exchange within the manufacturing process. This basically requires connectivity and communication from machine to machine within the manufacturing line. The challenge is to collect data from each of the systems within the line and make that data available to the rest of the machines. Without test and inspection, there is no Industry 4.0. The whole purpose of test and inspection is to collect actionable data that may be used to reduce defects and maximize efficiency within the manufacturing line. The goal is to minimize scrap and get a really good handle on those process parameters that need to be put in place to manufacture products the right way the first time. For maximum efficiency, three inspection systems are required within the production line. These are solder paste inspection (SPI) post-solder deposition, automated optical inspection (AOI) post-placement, and AOI post-reflow. This requires a substantial investment; however, the combination of all three inspection machines is really the only true way to provide feedback for each stage of the manufacturing process.
Technical Library | 2023-09-15 10:00:02.0
Experience top-tier quality inspection with our DIP Inverted Camera Online PCBA AOI solution. Ensure flawless PCB assemblies and detect defects with precision using advanced technology. Improve efficiency and minimize production issues with this cutting-edge automated optical inspection system.
Technical Library | 2023-09-15 10:05:59.0
Elevate your electronics manufacturing with SMT Online AOI. Achieve real-time quality control, defect detection, and production efficiency optimization with our advanced automated optical inspection system. Improve your production process and ensure top-notch quality with SMT Online AOI technology.
Technical Library | 2023-09-15 11:17:10.0
Ensure the integrity of your components with our SMT Offline X-Ray System. Detect hidden defects and improve the quality of your PCBAs with precise X-ray inspection technology.
Technical Library | 2024-08-09 06:34:09.0
Quality control in conformal coating applications is vital for ensuring the reliability and longevity of electronic products. Conformal coatings protect printed circuit boards (PCBs) from environmental factors like moisture, dust, and chemicals. To maintain high standards, various inspection methods are employed throughout the coating process. Visual Inspection This is the first line of defense against defects. Inspectors look for uniform coverage, absence of bubbles, and proper curing. Training is essential to ensure that inspectors can identify subtle issues that may affect performance. UV Inspection Most conformal coatings contain a UV tracer, which makes the coating visible under ultraviolet light. UV inspection allows for easy detection of missed areas, ensuring complete coverage. This step is crucial for verifying that the coating has been applied correctly, especially in hard-to-see areas of the PCB. Automated Optical Inspection (AOI) AOI systems offer a more precise and consistent method for inspecting conformal coatings. They use cameras and specialized software to detect defects that might be missed by the human eye. AOI systems can inspect large volumes of PCBs quickly, making them ideal for high-production environments. Thickness Measurement The thickness of the conformal coating is critical for providing adequate protection without affecting the performance of the PCB. Tools such as micrometers, ultrasonic thickness gauges, and eddy current devices are used to measure the coating thickness. Consistent application is key to preventing issues like cracking or insufficient protection. Functional Testing Beyond visual and automated inspections, functional testing is necessary to ensure that the conformal coating does not interfere with the electrical performance of the PCB. This involves subjecting the coated PCB to environmental stress tests, such as thermal cycling, humidity, and salt spray, to assess its reliability in real-world conditions. Process Control and Documentation Implementing strict process controls is essential to maintaining quality. This includes regularly calibrating equipment, training operators, and documenting every step of the process. Proper documentation helps trace issues back to their source and prevents them from recurring. Conclusion Effective quality control in conformal coating applications ensures that PCBs are protected from environmental damage, thereby extending their lifespan and reliability. By employing a combination of visual, UV, and automated inspections, along with thickness measurement and functional testing, manufacturers can achieve the highest standards in coating quality.
Technical Library | 2023-09-15 09:58:06.0
Elevate your electronics production with our PCBA Coating Online SMT AOI solution. Achieve precision coating and comprehensive quality assurance in one integrated system. Boost efficiency and reduce defects with cutting-edge automated optical inspection technology.
Technical Library | 2023-09-15 10:03:54.0
Achieve thorough quality control with our DIP On-line Dual Side PCBA AOI system. Detect defects on both sides of PCBAs in real-time, ensuring impeccable quality and production efficiency. Elevate your electronic manufacturing process today.
Technical Library | 2023-11-07 09:36:38.0
How to Choose the Right PCB Coating Machine Line Selecting the ideal equipment for your PCB coating line can be a complex task. In this article, we will guide you through the critical components of a standard PCB coating machine line and their solutions to common challenges. We'll delve into the line's composition, including the elevator, transfer station, coating machine, inspection station, curing oven, and their interconnectedness through a return conveyor. Let's explore each element and understand its role. Components of a PCB Coating Machine Line: Elevator: The PCB coating process starts with an elevator, efficiently transporting PCB boards to the next stage. Transfer Station: After the elevator, boards are conveyed to a transfer station, preparing them for the coating process. Coating Machine: The heart of the PCB coating line is the coating machine. We offer a range of coating machines, including I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650. Inspection Conveyor: Following the coating process, the boards move to an inspection station. The second transfer station is equipped with LED lights and a blue glass cover, enabling operators to closely inspect the coating quality. This feature is vital for ensuring consistent, dust-free coatings. Curing Oven: For UV-curable adhesives, we provide a UV curing oven to effectively solidify the adhesive. Return Conveyor: Beneath the entire line runs a return conveyor, connected to the elevator. This conveyor system efficiently returns PCBs from the last elevator to the first one, reducing manual handling and streamlining operations. The Advantages of the PCB Coating Line Design: 1. Easy Accessibility: The operator's station is strategically located beside the coating machine, ensuring easy access for setup and adjustments. 2. Enhanced Efficiency: The integrated return conveyor eliminates the need for manual transport, optimizing workflow. 3. Quality Control: The inspection station with the blue glass cover enables operators to inspect coatings for quality and cleanliness. 4. Dust Prevention: The blue glass cover also serves as a barrier to prevent dust contamination on freshly coated PCBs. Selecting the right PCB coating machine line is essential for achieving quality and efficiency in your operations. Our meticulously designed equipment line, along with its well-engineered components, can help you attain superior results. If you have further questions or need assistance in choosing the best solution for your specific requirements, please do not hesitate to contact us. We are committed to providing solutions that meet your needs and exceed your expectations.
Technical Library | 2020-03-24 23:34:07.0
Installing time : November 24 to December 2 ,2019 Participants： Customer from (Elaraby , Egypt) Service engineer：Peter (1 Click SMT)
Electronic manufacturing services - electronic design, development and manufacturing. Circuit board design, prototyping, FPGA services, signal integrity and simulation, pcb assembly. Factories in California USA and Malaysia.
Manufacturer / Consultant / Service Provider
3240 Scott Blvd
Santa Clara, CA USA
Phone: +1 408 980 0400
