Technical Library | 2023-11-09 08:53:45.0
Crafting an Efficient SMT Conformal Coating Line for Double-Sided PCBA In the intricate realm of electronics manufacturing, selecting the ideal SMT conformal coating line can seem like a challenging quest. The pursuit of a solution that seamlessly integrates efficiency, reliability, and performance is the ultimate goal. In this article, we embark on a journey to unravel the secrets of a standard SMT conformal coating line, using a captivating visual guide as our compass. The Symphony Of Components In An SMT Conformal Coating Line Picture a finely orchestrated symphony, with each instrument playing a unique role in this PCB coating process. The star performers in this lineup include: Transfer Conveyor: These act as the stage where the PCB's journey begins. Think of them as the entry and exit points for your precious boards, allowing a smooth, choreographed dance through the line. 1st Coating Machine: As the first movement in this musical journey, this machine, partnered with the initial curing station, lays down the foundation – applying adhesive to one side of the PCB. Inspection Conveyor: After the initial curing, our inspectors take center stage, using these transfer stations to carefully evaluate the coating's quality. 1st Curing Oven: This is where the magic happens. The first curing oven solidifies the adhesive applied in the previous act, setting the tone for a flawless performance. Flipper Machine: The flipper machine takes the spotlight, gracefully turning the PCB to reveal its other side, ensuring both faces receive their share of adhesion. 2nd Coating Machine: With a newfound perspective, the second coating machine takes the stage, applying adhesive to the reverse side of the PCB. 2nd Curing Oven: The grand finale! The second curing oven brings our symphony to a breathtaking close, solidifying the adhesive applied in the second act, creating a harmonious, dual-sided masterpiece. Efficiency Meets Dual-Side Coating This SMT conformal coating line is like a well-choreographed ballet that requires at least two dancers. One stands at the front, carefully loading PCBs onto the stage, guiding them through the first act. After the flip, the second dancer carries them through the second act, with both sides perfectly coated, ensuring a flawless performance for applications requiring dual-sided adhesion. UV Curing Oven For Illuminating Results For applications that embrace UV-curable adhesives, our line includes UV curing ovens, adding a layer of brilliance to the process and ensuring an efficient solidification of adhesives. Transfer Stations With A Touch Of Magic Within this symphony, the transfer stations wear a touch of magic – the second and fourth stations feature enchanting blue glass covers illuminated by embedded LED lights. These stations offer operators a clear view of the adhesive quality, allowing for meticulous inspections. The blue glass covers also act as protective shields, guarding freshly coated PCBs from the ever-present dust fairies. Certified Excellence: European Standards And CE Certification Ensuring that our performance meets the highest standards, our entire ensemble adheres to stringent European safety standards and proudly boasts CE certification, a testament to compliance with safety, health, and environmental protection requirements. A Variety Of Coating Machines For Your Unique Needs Our lineup doesn't just feature one star, but an ensemble of coating machines, including models like I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650. For an encore performance with detailed specifications of each model, please refer to our dedicated article. Additionally, for a captivating exploration of the right coating valve for your adhesive, please visit our comprehensive guide. Single-Sided PCB Coating For those who prefer a single board, our dedicated article on single-sided PCB coating is a spotlight on this specialized process. In the dynamic world of electronics manufacturing, our SMT conformal coating line stands as a versatile and reliable performance. With dual-sided coating capabilities, adherence to European safety standards, and CE certification, we offer a comprehensive platform for your coating needs. Join us in this symphony and explore our range of coating machines and accessories to enhance your conformal coating process. It's a performance that promises to leave you in awe!
Technical Library | 2023-11-20 17:30:11.0
Summary for today 1. Electronic component inspection and failure analysis. 2. Component counting and material management. 3. Reverse engineering. 4. Counterfeit detection. 5. Real-time defect verification. 6. Computed tomography (CT) techniques and how to differentiate between 2D, 2.5D, and 3D x-ray inspection. 7. Design for manufacturing (DFM) and design for x-ray inspection (DFXI). 8. Voids, bridging, and head-in-pillow failures in bottom terminated components (BTC). 9. Artificial Intelligence and x-ray inspection
Technical Library | 2015-01-26 15:30:00.0
In 2005 Raytheon Technical Services Company, now Raytheon Information, Intelligence and Services (Raytheon IIS), approached Ensil regarding the repair of their manufactured Radar Control Terminal (RCT) units. The RCT TRS P/N 13563090-2, a key component in the AN/MPQ-64 Sentinel System, consisted of outdated parts which caused minor to major unit failures. Ensil repaired the RCT's at every turn, correcting any component with the parts still in circulation (mother boards, displays, power supplies) to provide the client with the best available technology. These repairs were completed to military standards and kept the RCT effective, allowing for the Sentinel radar to remain operational. However, the supply of outdated parts was eventually no longer available. Ensil offered the best possible solution, utilizing the skills of their knowledgeable engineering staff, they would reverse engineer a new computer to replace the obsolete RCT while maintaining the same form, fit and function.
Technical Library | 2017-03-09 17:37:05.0
This article focuses on the fabrication and characterization of stretchable interconnects for wearable electronics applications. Interconnects were screen-printed with a stretchable silver-polymer composite ink on 50-μm thick thermoplastic polyurethane. The initial sheet resistances of the manufactured interconnects were an average of 36.2 mΩ/◽, and half the manufactured samples withstood single strains of up to 74%. The strain proportionality of resistance is discussed, and a regression model is introduced. Cycling strain increased resistance. However, the resistances here were almost fully reversible, and this recovery was time-dependent. Normalized resistances to 10%, 15%, and 20% cyclic strains stabilized at 1.3, 1.4, and 1.7. We also tested the validity of our model for radio-frequency applications through characterization of a stretchable radio-frequency identification tag.
Technical Library | 2021-05-26 00:53:26.0
This paper describes a copper electroplating enabling technology for filling microvias. Driven by the need for faster, smaller and higher performance communication and electronic devices, build-up technology incorporating microvias has emerged as a viable multilayer printed circuit manufacturing technology. Increased wiring density, reduced line widths, smaller through-holes and microvias are all attributes of these High Density Interconnect (HDI) packages. Filling the microvias with conductive material allows the use of stacked vias and via in pad designs thereby facilitating additional packaging density. Other potential design attributes include thermal management enhancement and benefits for high frequency circuitry. Electrodeposited copper can be utilized for filling microvias and provides potential advantages over alternative via plugging techniques. The features, development, scale up and results of direct current (DC) and periodic pulse reverse (PPR) acid copper via filling processes, including chemistry and equipment, are described.
Technical Library | 2019-04-11 06:04:49.0
With the development of science and technology, the climatic chamber quality has been improved, and the failure rate is reduced, but there still have the failure probability.today we introduce what are the mian factors for big noise high low temperature test chamber: 1.External factors: the bottom angle is uneven, the ground is uneven, adjust the bottom angle, ensure the equipment is in a horizontal position; 2.The equipment is touched other objects or pushed against the wall,pls remove the objects and keep a certain distance from the wall. 3.Compressor noise:check whether the compressor collides with the pipeline,and evaporator dish is loose or not. 4.Check whether compressor shock absorbers are aging and replace them. 5.Solenoid valve noise: solenoid valve reversing caue loud sound, pls add damping glue, if no effect, need to replace solenoid valve. If there is AC noise, need to replace the power board. 6.Check wether the fan or the fan string shaft make noise,whether the fan blades are touched and deformed, whether the fan is fixed or not, pls adjust accordingly or add the rubber pad. If further technical questions,contact us without hesitation!---Climtest Symor® technical team
Technical Library | 2019-11-12 02:09:22.0
Thermal shock test chamber can be used for testing the chemical change or physical damage on composite materials caused by the thermal expansion and contraction of the sample in the shortest time,which is subjected to extremely and continuous high and low temperature environment.so how to check the temperature recovery time of this chamber? Normally we take following steps to inspect the temepratuire recovering time: 1.Install the temperature sensor at the specified position, and adjust the temperature controller of hot zone and cold zone to the required nominal temperature respectively. 2.The temperature increases and reduces respectively,30min after temperature in two zones reach stable status,record temperature value of the measuring point,pls set the temperature value of two zones to be required nominal temperature. 3.The temperature shock test chamber automatically places the inspected load into theh ot zone,select the corresponding retention time according to regulated standard. 4.Set the transfer time,then the inspection load is transferred from hot zone to cold zone, and the temperature of the measuring point is observed and recorded, and then the reverse conversion of the load from cold zone to hot zone is carried out according to the same method, and the temperature of the measuring point is observed and recorded. www.climatechambers.com
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