Technical Library | 2023-09-13 12:48:06.0
PCB cleaning machines are essential for ensuring the quality and reliability of printed circuit boards (PCBs). These machines remove contaminants and debris from PCBs, which can cause defects and reliability issues.
Technical Library | 2023-11-07 09:36:38.0
How to Choose the Right PCB Coating Machine Line Selecting the ideal equipment for your PCB coating line can be a complex task. In this article, we will guide you through the critical components of a standard PCB coating machine line and their solutions to common challenges. We'll delve into the line's composition, including the elevator, transfer station, coating machine, inspection station, curing oven, and their interconnectedness through a return conveyor. Let's explore each element and understand its role. Components of a PCB Coating Machine Line: Elevator: The PCB coating process starts with an elevator, efficiently transporting PCB boards to the next stage. Transfer Station: After the elevator, boards are conveyed to a transfer station, preparing them for the coating process. Coating Machine: The heart of the PCB coating line is the coating machine. We offer a range of coating machines, including I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650. Inspection Conveyor: Following the coating process, the boards move to an inspection station. The second transfer station is equipped with LED lights and a blue glass cover, enabling operators to closely inspect the coating quality. This feature is vital for ensuring consistent, dust-free coatings. Curing Oven: For UV-curable adhesives, we provide a UV curing oven to effectively solidify the adhesive. Return Conveyor: Beneath the entire line runs a return conveyor, connected to the elevator. This conveyor system efficiently returns PCBs from the last elevator to the first one, reducing manual handling and streamlining operations. The Advantages of the PCB Coating Line Design: 1. Easy Accessibility: The operator's station is strategically located beside the coating machine, ensuring easy access for setup and adjustments. 2. Enhanced Efficiency: The integrated return conveyor eliminates the need for manual transport, optimizing workflow. 3. Quality Control: The inspection station with the blue glass cover enables operators to inspect coatings for quality and cleanliness. 4. Dust Prevention: The blue glass cover also serves as a barrier to prevent dust contamination on freshly coated PCBs. Selecting the right PCB coating machine line is essential for achieving quality and efficiency in your operations. Our meticulously designed equipment line, along with its well-engineered components, can help you attain superior results. If you have further questions or need assistance in choosing the best solution for your specific requirements, please do not hesitate to contact us. We are committed to providing solutions that meet your needs and exceed your expectations.
Technical Library | 2013-02-07 17:01:46.0
Silicone contamination is known to have a negative impact on assembly processes such as soldering, adhesive bonding, coating, and wire bonding. In particular, silicone is known to cause de-wetting of materials from surfaces and can result in adhesive failures. There are many sources for silicone contamination with common sources being mold releases or lubricants on manufacturing tools, offgassing during cure of silicone paste adhesives, and residue from pressure sensitive tape. This effort addresses silicone contamination by quantifying adhesive effects under known silicone contaminations. The first step in this effort identified an FT-IR spectroscopic detection limit for surface silicone utilizing the area under the 1263 cm-1 (Si-CH3) absorbance peak as a function of concentration (µg/cm2). The next step was to pre-contaminate surfaces with known concentrations of silicone oil and assess the effects on surface wetting and adhesion. This information will be used to establish guidelines for silicone contamination in different manufacturing areas within Harris Corporation... First published in the 2012 IPC APEX EXPO technical conference proceedings.
Technical Library | 1999-08-05 10:45:36.0
In 1998, the International 300 mm Initiative (I300I) demonstration and characterization programs will focus on 180 nm technology capability. To support these activities, I300I and equipment supplier demonstration partners must use starting silicon wafers with key parameters specified at a level appropriate level for 180 nm processing, including contamination and lithographic patterning. This document describes I300I's silicon wafer specifications, as developed with the I300I Silicon Working Group (member company technical advisors) and SEMI Standards.
Technical Library | 2021-03-10 23:57:29.0
Latent short circuit failures have been observed during testing of Printed Circuit Boards (PCB) for power distribution of spacecraft of the European Space Agency. Root cause analysis indicates that foreign fibers may have contaminated the PCB laminate. These fibers can provide a pathway for electromigration if they bridge the clearance between nets of different potential in the presence of humidity attracted by the hygroscopic laminate resin. PCB manufacturers report poor yield caused by contamination embedded in laminate. Inspections show ...
Technical Library | 2013-04-18 16:46:42.0
Conformal coatings are considered a method of providing corrosion protection to electrical assemblies used in high-humidity or harsh environments. They are applied to PCBs for various reasons: to protect from moisture and contamination, to minimize dendritic growth, to provide stress relief, and for insulation resistance. These contribute to more durable handling, enhanced device reliability, and reduced warranty costs. Increased miniaturization of new circuit board designs requires flexible, low stress coating material to protect delicate components and fine-pitch leads. Silicone conformal coatings offer many advantages that address the general trend of ongoing PCBs designs, such as: high flexibility and low modulus to reduce stress on delicate or small components... First published in the 2012 IPC APEX EXPO technical conference proceedings.
Technical Library | 2014-02-27 15:30:20.0
Silicon dioxide is normally used as filler in underfill. The thermal conductivity of underfill is less than 1 w/mk, which is not able to meet the current flip chip application requirements such as 3D stacked multi-chips packaging. No matter which direction the heat will be dissipated through PCB or chip, the heat has to pass through the underfill in 3D stacked chips. Therefore the increase of thermal conductivity of underfill can significantly enhance the reliability of electronic devices, particularly in 3D package devices
Technical Library | 2016-09-06 04:54:27.0
Printed circuit boards are the base of electronic products in a variety of consumer and industrial applications. New PCBs always perform well. However, their performance will deteriorate with time due to exposure to different environmental conditions like condensation, moisture, contamination of the iconic material on the surface, dust and dirt, mildew, alpha particles, etc. To avoid these problems, PCBs are protected with conformal coatings. Let’s see how this is done, and how they protect PCB components.
Technical Library | 2010-06-30 17:43:04.0
As silicon technology advances to enable higher density ASICs, the core logic voltage decreases. The lower voltage, in combination with higher current requirements, requires tighter tolerances on the power supplies. The control of the power supplies from the PCB to the die is the subject of this study. A frequency sweep simulation using typical bypass values shows that a discrete package capacitor is not a significant factor in reducing the chip core power supply fluctuation. A small voltage boost at the PCB supply can provide a more economical solution to managing the device supplies.
Technical Library | 2023-05-22 16:49:42.0
Our customers' issues • Apertures are getting smaller • Paste does not release as well • Contaminates the bottom of the stencil • Increases defects / reduces yield Insufficient solder Bridging Solder balls on surface of PCB Flux residue • Requires more frequent cleaning • Reduced efficiency (wasted time) • Increased use of consumables (cost) USC fabric (use "cheap" fabric to reduce cost) Lint creates more defects Cleaning chemistries (use IPA to reduce cost) IPA breaks down flux and can create more defects
Products, services, training & consulting for the assembly, rework & repair of electronic assemblies. BGA process experts. Manufacturers Rep, Distributor & Service Provider for Seamark/Zhuomao and Shuttle Star BGA Rework Stations.
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