Technical Library: smt manufacturing processes (Page 1 of 29)

How Challenging Conventional Wisdom Can Optimize Solder Reflow

Technical Library | 2023-01-17 18:04:51.0

As a manufacturing technology, SMT has acquired a "heritage" of widely accepted assumptions about its processes. However, yesterday'spractices are continually confronted by the shifting paradigms of today's production line.

Heller Industries Inc.

The Greening of the Reflow Process

Technical Library | 2023-01-17 17:35:07.0

After years of concentration on resolving productivity- related concerns such as increasing speed, consistency and throughput while reducing costs, many of the world's leading electronics manufacturers have added a new mandate to their agendas. They are seeking to minimize the environmental impacts of their assembly processes and final products without sacrificing the high levels of productivity and quality that have been achieved through decades of effort.

Heller Industries Inc.

AI Data Centers – Fluid Dispensing Applications

Technical Library | 2025-08-29 13:50:48.0

AI data centers, the backbone of modern AI applications, require unparalleled precision in their manufacturing and maintenance processes. Fluid dispensing plays a vital role in assembling and maintaining the high-performance computing hardware that drives these data centers.

GPD Global

Hand Printing using Nanocoated and other High End Stencil Materials

Technical Library | 2019-05-29 23:10:30.0

There are times when a PCB prototype needs to be built quickly to test out a design. In such cases where it is known early on that there will be multiple iterations or that a "one and done" assembly will be made that there will be some SMT assemblers who choose to hand print solder paste onto the board using a "frameless" stencil. In such cases where hand printing is used, the consistency of the printing technique has typically been in question. Furthermore, the effectiveness of both the nanocoatings as well as the higher end stainless steel materials, which have been heretofore studied in controlled printing environments, will be evaluated for their impact on the hand printing process.The purpose of the study was to determine the effectiveness of select nanocoating materials as well as certain high end stainless steel stencil materials as they relate to the manual SMT printing process. A variety of nanocoatings were applied to SMT metal stencils and solder paste volume measurements were taken to compare the effectiveness.

BEST Inc.

Performance of Kapton Stencils vs Stainless Steel Stencils for Prototype Printing Volumes Processes

Technical Library | 2013-07-03 10:31:54.0

It has been demonstrated in numerous pieces of work that stencil printing, one of the most complex PCB assembly processes, is one of the largest contributors to defects (Revelino et el). This complexity extends to prototype builds where a small number of boards need to be assembled quickly and reliably. Stencil printing is becoming increasingly challenging as packages shrink in size, increase in lead count and require closer lead spacing (finer pitch). Prototype SMT assembly can be further divided between industrial and commercial work and the DIYer, hobbyist or researcher groups. This second group is highly price sensitive when it comes to the materials used for the board assembly as their funds are sourced from personal or research monies as opposed to company funds. This has led to development of a lower cost SMT printing stencil made from plastic film as opposed to the more traditional stainless steel stencil used by industrial and commercial users.This study compares the performance of these two traditional materials and their respective impact on solder paste printing including efficiency and print quality.

BEST Inc.

SMT Printing Collapse Causes and Countermeasures --KINGSUN

Technical Library | 2023-12-15 03:06:24.0

The first process in the SMT industry is solder paste printing. After the solder paste printing is completed, electronic components are attached to PCB pads through a SMT machine, and then reflow soldered. A preliminary PCB board is roughly processed. SMT is a combination of multiple devices, and such a line is called an SMT production line. Our common PCBA is processed through this process. In SMT technology, each process is very important, and poor quality can be caused by different process defects. Today, we are discussing the causes and countermeasures of SMT printing collapse.

DONGGUAN KINGSUN AUTOMATION TECHNOLOGY CO.,LTD

SMT Placement Machine Nozzle Maintenance and Operation Instructions from KINGSUN

Technical Library | 2023-08-14 09:06:53.0

In the operation of SMT mounter, the process and integrity of the nozzle of the mounter will have a significant impact on the performance of the machine. As one of the important components of the SMT machine, it is necessary for us to carry out daily maintenance and upkeep of the SMT nozzle. To ensure that the suction nozzle of the SMT machine is intact before operation, how should we do a good job of maintaining the suction nozzle of the SMT machine during normal use? KINGSUN technical team analysis operation has the following main points: 1.Wipe the surface of the SMT nozzle with a dust-free cloth. 2.The small aperture nozzle can be passed through with a thin steel wire and then blown with an air gun. 3.The surface of the nozzle should not be soaked with corrosive solution such as alcohol, as this may cause the surface to fall off. 4.HOLDER should use a cotton swab to wipe the cavity and not damage the filter screen. 5.Regular addition of special grease to HOLDER claws. 6.According to production, it is best to regularly maintain and do other maintenance regularly. (* Suitable for Yamaha SMT machine nozzles , JUKI SMT machine nozzles, Samsung SMT machine nozzles, Panasonic SMT machine nozzles, Fuji SMT machine nozzles, Siemens SMT machine nozzles etc.) Regarding the SMT machine nozzle daily maintenance operation instructions, KINGSUN share with you here , hoping to be helpful to you. More information about Products please Contact US at jenny@ksunsmt.com or visit www.ksunsmt.com , thanks.

DONGGUAN KINGSUN AUTOMATION TECHNOLOGY CO.,LTD

SMT AOI Solution - Elevate Quality Control in Electronics Manufacturing

Technical Library | 2023-09-15 09:53:02.0

Enhance your electronics manufacturing process with our SMT AOI solution. Achieve superior quality control and product reliability through advanced automated optical inspection technology. Improve production efficiency and reduce defects with our comprehensive AOI solution.

I.C.T ( Dongguan ICT Technology Co., Ltd. )

Efficient SMT & DIP PCB Handling Solutions for Your Production Line

Technical Library | 2023-09-16 06:23:58.0

Explore our SMT & DIP PCB handling machine to optimize your manufacturing process. Enhance efficiency and precision in handling printed circuit boards.

I.C.T ( Dongguan ICT Technology Co., Ltd. )

SMT Offline AOI Machine - Precision Inspection for Electronics

Technical Library | 2023-09-15 10:04:55.0

Discover our SMT Offline AOI Machine for accurate and efficient quality control in electronics manufacturing. Ensure flawless PCB assemblies, detect defects, and enhance production quality with this advanced offline automated optical inspection solution. Elevate your manufacturing process today.

I.C.T ( Dongguan ICT Technology Co., Ltd. )

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