Technical Library: pressure control/ fault (Page 1 of 2)

ICT-T550 Revolutionizes SMT PCB Coating in Industry 4.0

Technical Library | 2023-11-22 09:17:49.0

In the dynamic realm of Industry 4.0, I.C.T introduces the I.C.T-T550 SMT PCB coating machine, a pioneering addition designed to meet the evolving needs of modern manufacturing. This advanced equipment is equipped with features that not only boost productivity but also prioritize precise and consistent coating quality. Let's delve into the crucial attributes that establish the I.C.T-T550 as a vital component in your production process. 1. Automated Precision for Coating Consistency The I.C.T-T550 PCB Coating Machine integrates an automated pressure regulation system for both dispensing valve and pressure tank, equipped with precision regulators and digital gauges. This ensures a consistent coating process, optimizing precision. 2. Front-End Accessibility for Operational Efficiency Located at the front end, power supply and air pressure adjustments are easily accessible, streamlining control. This user-friendly design enhances operator workflow efficiency. 3. Durable Material Transport The open-material transport rail undergoes hardening treatment and utilizes a specialized stainless steel chain drive, ensuring both longevity and reliable material transport. 4. Track Width Adjustment for Trouble-Free Operation Track width adjustment is achieved through a synchronous belt drive mechanism, ensuring prolonged and trouble-free operation. 5. CNC Machined Frame for Unparalleled Precision The machine's frame, subjected to CNC machining, features an independent, all-steel gantry frame, ensuring the parallel alignment of tracks and axes. 6. Workshop Environment Enhancement To ensure a cleaner and safer workspace, the equipment features air curtains at the track entrance and exit, preventing fumes from escaping. It also includes a dedicated exhaust outlet, improving overall workshop air quality. 7. Intuitive Programming and Visualization The I.C.T-T550 PCB Coating Machine allows flexible coating path editing through intuitive programming. The equipment employs a teach mode for programming, offering a visual interface for coating path design. 8. User-Friendly Interface with Practical Design Featuring a user-friendly interface with fault alerts and menu displays, the I.C.T-T550 delivers a sleek and practical design. 9. Streamlined Repetition and Data Management Efficiency is paramount, and the I.C.T-T550 offers the ability to mirror, array, and replicate coating paths, simplifying the process, especially with multiple boards. 10. Real-Time Data Monitoring The equipment automatically collects and displays data, including production volume and individual product work times, enabling effective production performance tracking. 11. Smart Adhesive Management The I.C.T-T550 intelligently monitors adhesive levels, providing automatic alerts for replenishment, ensuring uninterrupted coating. In summary, the I.C.T SMT PCB coating machine seamlessly combines precision, automation, and smart features to meet the demands of Industry 4.0. With integration into MES systems, it provides a reliable and efficient solution for elevating PCB coating processes. The I.C.T-T550's adherence to European safety standards and CE certification underscores our commitment to safety and compliance. For further inquiries or information about additional safety standards, please contact us. Whether optimizing coating quality or enhancing factory productivity, the I.C.T-T550 marks a step into the future of intelligent manufacturing. Explore a variety of coating valves or seek guidance by reaching out to us.

I.C.T ( Dongguan ICT Technology Co., Ltd. )

Precision Control in Electronic Assembly: Selective Wave Soldering Machine

Technical Library | 2024-02-26 09:08:23.0

Precision Control in Electronic Assembly: Selective Wave Soldering Machine Discover the technical features of I.C.T's Selective Wave Soldering Machines, including precision flux application and innovative preheating systems. Learn how these machines redefine efficiency and reliability in electronic assembly. Introduction: Enhancing Precision Soldering: Technical Features of Selective Wave Soldering Machines by I.C.T Explore the innovative design and operation of I.C.T's Selective Wave Soldering Machines, featuring a seamless PCB handling system and modular design for enhanced assembly line flexibility. Experience precision control and efficiency with comprehensive PC controls, allowing easy adjustment of solder parameters like temperature and flux type. Automatic calibration and CCD mark positioning ensure consistent soldering quality. Detail Excellence: Enhancing Selective Wave Soldering Technology Flux System Mastery German high-frequency pulse injection valve ensures precise flux application. Optional flux nozzle jam detection simplifies maintenance. Pressure tank and precision pressure flow meter ensure consistent flux control. Preheat System Excellence Bottom IR preheating system ensures stability and efficiency. Maintenance is simplified with a tool-free mode and plug-in design. Soldering System Innovation Swedish "PRECIMETER" electromagnetic pump coil ensures stability. Stainless steel soldering pot prevents tin liquid leakage. N2 online heating system reduces solder dross. Transmission System Mastery Specially designed material profiles ensure operational stability. Thickened customized rails guarantee flawless operation. Control and Intelligence Keyence PLC+module high-end bus control system ensures stability. Industry 4.0 compliance allows guided programming and real-time data visualization. Market Promotion and Success Stories: Elevating Selective Wave Soldering Machine I.C.T's strategic market positioning has led to global success across diverse industries. Success stories from European clients highlight reliability and trust in the machine. Over 70 units sold across 20+ countries since 2022, establishing its industry-leading position. Conclusion Conclusion: I.C.T's Selective Wave Soldering Machine combines technical excellence with global market success, solidifying its leadership in precision soldering technology.

I.C.T ( Dongguan ICT Technology Co., Ltd. )

Mastering Precision: I.C.T's SMT Conformal Coating Valves

Technical Library | 2023-12-06 03:28:49.0

Mastering Precision: I.C.T's SMT Conformal Coating Valves Introduction Of SMT Conformal Coating Valves: In various industries, including electronics, lighting, energy, and life sciences, the SMT conformal coating process plays a critical role. Precision is key, and the choice of a SMT coating valve significantly influences application quality. This article explores I.C.T's SMT conformal coating valves, focusing on the C-0101, C-L101, PJ-01, PJ-01 (with plastic bucket), C-0100, D-0100, D-0300, and the W Series. C-0101 Water Curtain Spray SMT Conformal Coating Valves: The C-0101, a non-atomizing water curtain spray valve, excels with low-viscosity solvent materials. It ensures clean and precise edges in applications like conformal coatings, UV adhesives, backfilling, and volatile substances. C-L101 Rotary Water Curtain Spray Valve: Similar to the C-0101, the C-L101 suits low-viscosity solvent materials, offering a precise edge without splashing for various coatings. PJ-01 Injection Valve (Without Plastic Bucket): Designed for high-precision applications in electronics, lighting, energy, and life sciences, the PJ-01 excels in accurate dispensing and coating. It accommodates various materials, including red glue, liquids, and pastes. PJ-01 Injection Valve (With Plastic Bucket 30CC): The PJ-01, with a 30cc plastic bucket, maintains high precision for complex circuit board applications, offering precise dispensing for materials like red glue, liquids, and pastes. C-0100 Non-Rotating Film Valve: Different from pneumatic atomizing valves, the C-0100 provides precise edge definition without air pressure involvement. It addresses issues related to atomizing drift and fast-drying adhesives, allowing control over the film width. D-0100 Precision Valve: The D-0100, with a unique fluid-sealing structure driven by compressed air, minimizes seal replacement frequency. Suitable for various fluid dispensing, it handles UV adhesives, encapsulating materials, silicones, epoxies, and surface coatings. D-0300 Dispensing Valve: Tailored for precision fluid dispensing at low driving pressure, the D-0300 accommodates a range of materials, including acrylics, silicones, epoxies, and UV adhesives. It's ideal for applications where accuracy and consistency are crucial. W Series: Needle Design Atomization Valves: The W Series offers needle design valves leaving zero residue. Easy to clean without disassembly, they provide adjustable fluid and air pressure for various coating materials, ensuring excellent atomization effects. Analyzing The Options: When selecting a conformal coating valve, consider specific application requirements. C-0101 and C-L101 suit low-viscosity solvent materials, providing clean and precise edges. PJ-01, with or without a plastic bucket, offers high-precision dispensing for complex applications. C-0100 and D-0100 are versatile for various materials, and D-0300 excels in precision dispensing. The W Series offers residue-free needle design atomization valves. Choose based on material, precision, and coating needs. Integration with I.C.T's Conformal Coating Machines: Integral to I.C.T's Conformal Coating machines, these valves enable precise application tailored to specific requirements. Machines like I.C.T-T550, I.C.T-T550U, I.C.T-T600, and I.C.T-T650 come equipped with a range of valve options catering to diverse production line needs. I.C.T SMT Coating Machine.png Conclusion: Selecting the right conformal coating valve is crucial for consistent, high-quality results. Evaluate options based on material, precision, and coating requirements. I.C.T provides tailored solutions for electronic assembly needs. For detailed insights into coating and dispensing machines, follow the provided link. Professional engineers are ready to assist in designing a production line that perfectly matches your requirements, ensuring optimal performance. Contact us for more information and tailored solutions to elevate your conformal coating processes.

I.C.T ( Dongguan ICT Technology Co., Ltd. )

Troubleshooting of Diffusion Silicon Pressure Transmitter

Technical Library | 2021-12-17 01:30:28.0

Diffusion silicon pressure transmitter is applied in a wide variety of industries, such as petroleum, chemical industry, steel, power, light industry and environmental protection industry. It can complete the work of measurement and control of the gauge pressure, negative pressure or absolute pressure of various fluid pressure. Most importantly, this type of transmitter can be used in corrosive medium and harsh or dangerous environment. In the process of using the transmitter, there may be some faults or problems.

OKmarts Industrial Parts Mall

What causes temperature humidity chamber to alarm?

Technical Library | 2019-12-12 02:43:44.0

Today we discuss the reason that causes temperature humidity chamber to alarm,In most cases, the equipment alarm is caused by the improper operation in the process of use, which mainly includes following reasons:that are refrigeration system, temperature system and circulating system. First, Refrigeration system 1, refrigeration compressor overpressure alarm. If the refrigerant pressure exceeds the set value, it will stop and alarm at the same time. At this time, the fault must be eliminated and then manually reset. 2, short phase power supply, phase sequence alarm. When the external power supply of the equipment is out of phase or the phase sequence is changed, it will stop and alarm at the same time. 3. The circulating cooling water is short of water to alarm. When the water pressure of the cooling circulating water system is insufficient, it will stop and alarm at the same time, and it must wait for the fault to be eliminated and reset at the same time before it could run normally. 4, refrigeration compressor overheating alarm. When the coil of the compressor is overheated and the power supply of the line is not normal, it will stop and alarm at the same time. Second, Temperature system 1, the overtemperature alarm in the chamber. The sensors in the channel and the sample area are equipped with overtemperature protection devices, and there are also overtemperature protecter on the control panel. When the temperature in the working chamber exceeds the setting value on the controller, it will stop and alarm. 2. sample overtemperature protection. When the temperature in the sample area exceeds the protection temperature set by the controller, it will stop and alarm at the same time. The overtemperature protection of the sample is divided into upper limit protection and lower limit protection, which can be set according to the demand, Third,Circulating system 1. The alarm is caused by the overheating of the circulating fan. When the coil of the fan is over-heated, the alarm will be stopped at the same time. 2. The fan over-current alarm. When the current of the fan exceeds the allowable value, the alarm is stopped at the same time, and the normal operation can only be carried out after the fault maintenance of the overcurrent is completed. This is what we talk about today,if you have more questions,let us know.

Symor Instrument Equipment Co.,Ltd

List of Problems and Solutions for Centrifugal Air Compressor

Technical Library | 2021-12-22 01:35:51.0

As a speed type air compressor, centrifugal compressor can generate air flow moving in radial direction. Centrifugal air compressors are used by a large number of companies today because of their high-pressure tightness. Therefore, common faults in the operation have become one of the most concerned issues for users. This article will discuss causes of centrifugal compressor failures and give corresponding maintenance measures. At the end, OKmarts has listed the problems and solutions in detail for your quick reference.

OKmarts Industrial Parts Mall

Basics of ASHCROFT Pressure Transmitter - Performance Index, Wiring, Thread Type, Unavoidable Inaccuracies and Mounting

Technical Library | 2021-11-29 01:10:58.0

ASHCROFT pressure transmitter is one of the most commonly used transmitters in industrial applications. It is widely used in a variety of control environments, involving water conservancy and hydropower, railway transportation, intelligent building, production automation, aerospace, military, petrochemical, oil wells, electric power, ships, machine tools and pipelines. ASHCROFT pressure transmitter is an electronic device that senses the pressure signal and converts it into an available output electrical signal according to certain rules.

OKmarts Industrial Parts Mall

Air Powered Dispensing

Technical Library | 2007-01-31 12:08:36.0

Air-powered dispensing systems use controlled pulses of air pressure to dispense solder paste from syringe reservoirs in uniform amounts. In this paper, EFD explains the most critical variables affecting air-powered dispensing of solder pastes and shows how to manage those variables to your advantage.

Nordson EFD

Maximizing Process Control with Controlled Convection Rates

Technical Library | 2007-10-10 23:23:40.0

Process engineers, who are seeking to achieve the most effective and reproducible thermal transfer process, look to today's forced convection ovens for applications such as flipchip, BGA, and lead-free soldering. A forced convection process to maximize thermal uniformity can be best accomplished by employing static pressure generation in what's known as "closed loop convection".

BTU International

Inline Quality Control and Position Detection in Dispensing Systems

Technical Library | 2024-02-06 14:36:04.0

Quality monitoring for verifiable, high-precision application of adhesives and sealants now begins with detecting the position of the component. Dispensing systems are in continuous use and have to work with 100 percent accuracy. And this level of accuracy must be verifiable. Demands on electronic components continue to escalate as these components also need to operate continuously and flawlessly, especially in the automotive and medical sectors. At the same time, there is increasing pressure to automate as companies are looking to achieve the shortest possible cycle times and maximum output.

Scheugenpflug Inc.

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