Hi,
Yes MYDATA vibration feeders are a nightmare, but you might want to check the feeder. We had one that would vary a lot, and it never seemed to be able to be set to the right vibration level for consistent feeding. It turned out to have a problem, and the replacement unit was much better.
We also found that leaving the tubes flat, and not angling them up at the back helps. The problem with angling is you get gravity assist when the tube is full, but then nothing as it empties. So you get a variation on how much vibration you need depending on how full the tube is. Thats a real problem, and was worst for us because we had to jam 12 separate components on the same vibration feeder at the same time. The MYDATA vibration mag was designed to use sticks flat, and then you change the stick.
Also, the guys noticed if they the use the strips of cardboard you get when a stick is shipped only partially full to stop component sliding up and down in transit, and if they slide them into the backs of the tubes as the machine is running it helps the tube empty out with much less misfeeds. The cardboard helps add some back pressure to the components and keeps them feeding consistently.
But we are also moving to tape and reel, as with 12 separate tubes they empty so often, we almost cannot get through a panel without a tube running out. They are just too short!
Regards,
Grant
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