Milroy, The nominal height you will achieve with a 6 mil stencil is 6 mil. Any more and you are using either a stencil or squeegee snap off > 0. Any less and you are scooping the paste from the aperture with the squeegee blades. I'm not saying that either of these situations is a good or a bad thing, it's just that if you buy a 6 mil stencil, you are trying to achieve 6 mil paste height.
I would go to 5 mil, less design and process headaches. You just have to get people used to the fact that they are not going to see great gobs of solder, you may not have toe fillets, and you may not have complete wetting of the pad. BUT you will have less solder balling and beading and less tombstoning and bridging. Enjoy your brand new SMT line.
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