Michael,
Good afternoon. My experience with the frameless stencils has been less than optimal. I tried the universal stencil system about a year ago and these are my experiences.
1) The stencil manufacturer supplied me with a free frame to try out with their foils. The original foil that I received was a 6 mil stainless steel that the foil house neglected to put the fiducials on.
2) While installing the foil onto the frame, my operator snapped the head off of one of the tensioning screws. The result was uneven tensioning on the foil. The tensioning screws were of an inferior grade and could not handle the ordinary force applied by an operator.
3) While attempting to remove the foil from the frame due to the broken screw I managed to slice almost halfway thru my finger on the edge of the foil. This was in spite of the fact that I was conciously being careful due to the sharpness of the foil.
4) When I informed the foil house of these problems, they supplied me with a new frame. When I went to install a foil to the frame I found that the frame was not square and I could not install the foil. It was at this point that I packed up the frame and sent it back, and I have not touched another frameless stencil since.
In my opinion, it is more than worth the money to have a stencil house manufacture individual stencils due to the sharpness of the bare foils. I would rather pay the extra money and know that I have minimized the risk to my operators than save a few dollars and risk operator injury.
Just my thoughts,
Mike
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