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SMT chip processing short-circuit bad phenomenon

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#88521

SMT chip processing short-circuit bad phenomenon | 27 October, 2022

SMT chip processing short-circuit bad phenomenon mostly in the fine pitch IC pins, mostly in the 0.5mm and the following pitch between the IC pins, because its spacing is small, improperly designed template or printing a slight omission is very easy to produce. One of the reasons for this is the printing method of the solder paste printer: the current printing method is divided into "contact printing" and "non-contact printing". The printing method with a gap between the stencil and the PCB is "non-contact printing", with a general gap value of 0.5 to 1.0mm, which has the advantage of being suitable for different viscosities of solder paste. The printing method without a gap between the stencil and the PCB is called "contact printing". It requires the stability of the overall structure, suitable for printing high-precision solder stencil and PCB to maintain a very flat contact, after the printing is complete before disengaging from the PCB, so the way to achieve high printing accuracy, especially for fine pitch, ultra-fine pitch solder paste printing. Another reason is the height of the mounting, for 0.5mm IC in the mounting should use 0 distance or 0 ~ 0.1mm mounting height, in order to avoid because the mounting height is too low and make solder paste molding collapse, cause short circuit when return flow. Do you think there are other reasons apart from these two reasons?

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#88522

SMT chip processing short-circuit bad phenomenon | 27 October, 2022

The PCB needs to have a flat finish to the pads too - HASL finished boards don't work well with fine pitched ICs/QFNs etc

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#88533

SMT chip processing short-circuit bad phenomenon | 27 October, 2022

Also solder paste type, optimized printer parameters suitable for this paste, correct apertures design on the stencil, stencil thickness, proper AAR, mounting accuracy and placement profile, oven profile, board thickness and a few other.

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#88551

SMT chip processing short-circuit bad phenomenon | 1 November, 2022

Thank you for your comment ~ you are awesome, kudos! But I don't quite understand what you mean, could you elaborate on it with me? Thank you very much~

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#88566

SMT chip processing short-circuit bad phenomenon | 2 November, 2022

Ellaborating on Evtimov's answer: - solder paste type, think about solder granulation and viscosity. Both of these will directly affect print quality if wrong print parameters used. You will normally find recommended print parameters on the solder paste datasheet. - correct aperture design on stencil - we do apply a 10% reduction of paste because of the 120 um thick stencil foil, this helps to avoid bridging. - mounting accuracy is dependant on your own pick and place machine. We are working with 0.3 mm wide pads, and distance between them is 0.2 mm. With all the above mentioned information we barely have problems with bridging. Regards, Tamas

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#88581

SMT chip processing short-circuit bad phenomenon | 3 November, 2022

Dear Tamas, thank you for your answer, it's great, would you like to add another friend? Could I add your Contact information? For example whatsapp ,email,or skype,so on.

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