SMT Equipment

ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner

Company Information:

Our Ultrasonic Stencil cleaners and 440-R-SMT Detergent are US & CA EPA Certified cleaners, that are environmentally and user safe. We are your single source for cleaning any type of solder paste from any fine pitch stencil.

Cleveland, Ohio, USA

Consultant / Service Provider, Manufacturer

  • Phone 1-818-610-7900
  • Fax 1-216-361-0500

See Supplier Website »

Company Postings:

(9) products in the catalog

(2) technical library articles

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ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner

ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner

Name:

ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner

Category:

Cleaning Equipment

Offered by:

Smart Sonic Stencil Cleaning Systems

   

ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner Description:

The first ergonomicly designed front-loading ultrasonic stencil cleaner

The ErgoSonic Model Stencil & Pallet Cleaner is fully automatic and programmable. The operator loads the stencil into an empty chamber and selects the desired cleaning profile. The wash solution is uploaded to the wash chamber from a built-in reservoir and down loaded through a filtration system to the same reservoir after the wash cycle. The stencil is then spray rinsed and the cycle is complete. The total wash / rinse cycle time is approximately 10 minutes. The stencil is then removed and placed in the optional drying rack. Stencils are heat-sensitive and should NOT be dried using elevated temperatures. The ErgoSonic Stencil Cleaner is recommended for users desiring full automation and cleaning less than 20 stencils and/or pallets per day.

Features:

  • Front-loading eliminates lifting stencils and baskets over tall wash tanks.
  • Sealed process chamber prevents odors and user contact with wash solutions common with open-tank systems
  • Ergonomic loading height eliminates steps and loading platforms
  • Full automation allows unattended operation
  • Eliminates stencil damage due to soaking
  • Programmable cleaning cycles for multiple applications
  • No external lifts or moving parts
  • Closed-loop technology is compatible with many cleaning chemistries – no drain required
  • Energy efficient ambient cleaning
  • Optional top-mounted drying rack
  • Easy maintenance
  • Stainless steel construction

Clean solder paste, SMD adhesives or post solder flux residue from stencils, screens, misprinted PCBs, pallets and other tooling at the press of a single button.

The ErgoSonic automatic stencil and pallet cleaner combines the cleaning efficiency of ultrasonic technology with the convenience of front-loading! The unique design of the ErgoSonic Stencil Cleaner facilitates front-loading of the stencil at a safe and comfortable height and does not require a stencil basket. The ErgoSonic is fully automatic, programmable, compatible with many closed-looped cleaning chemistries and can be completely self-contained - not requiring a drain. The operator simply places the stencil into an empty process chamber, closes the door and presses the start button. The ultrasonic wash and spray rinse cycle is completed in just minutes. The user never comes in contact with cleaning chemistries, vapors or contaminated waste streams.

Other top-loading stencil cleaners require the operator to lift the stencil and stencil basket over tall wash tanks causing a conflict with OSHA safety regulations. Unconventional lifting, awkward loading platforms, heavy stencil baskets and drain disposal can be completely eliminated by the ErgoSonic Stencil Cleaner.

Like all Smart Sonic Stencil Cleaners, when using 440-R SMT Detergent, the ErgoSonic is guaranteed to clean any type of solder paste from any fine-pitched stencil.

Typical Cleaning Cycle:

  1. Front-load stencil / pallet into process chamber and press start button
  2. Wash solution is pumped into process chamber for ultrasonic wash
  3. Wash solution is filtered while transferred to holding reservoir
  4. Clean solution or pressurized water enters the process chamber for spray and/or ultrasonic rinse
  5. Rinse solution is filtered while transferred to holding reservoir or sent to drain/evaporator
  6. Process chamber is exhausted to remove odors and vapors*
  7. Stencil / pallet is removed and placed on optional drying rack or inventoried

Specifications:

Overall Dimensions:

35.5" x 59" x 43"H

Wash Tank Dimensions

5.5" x 30" x 31"D

Wash Tank Capacity

21 Gallons (79.5 liters)

Maximum Frame Size

29" x 29" with one cycle

ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner was added in Dec 2011

ErgoSonic - Automatic / Closed loop Stencil & Pallet Cleaner has been viewed 1025 times

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