ExplorFlow series of SMT Reflow soldering oven
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ExplorFlow series of SMT Reflow soldering oven |
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ExplorFlow series of SMT Reflow soldering oven Description:
The ExplorFlow™ series reflow soldering systems are designed to deliver excellent thermal performance combined with process capability and control. The platforms offers a combination of industry-proven technologies in an easy to use, reliable and efficient reflow system for high-volume production requirements. The two series sets the standard in innovative technologies that save on lowest power and nitrogen consumption rates.
ExplorFlow - SMT Lead free reflow system
A high-quality reflow oven for medium/large production in the SMT industry. Fully prepared for the lead-free soldering process, this oven attains excellent thermal uniformity.
Main Features:
1. Excellent thermal convection system
Provide Maximum heat capacity to rapidly reach temperature setting points at low rates of power consumption within a short period of time. The special process champers design makes the air convection uniformly and temperature profile changeover easily.Profile spikes per zone is eliminated with better zone segregation and decrease cross flow.The nozzle plate design allow to cover the boards with hot air in all direction for good uniformity. Our heater generate the desired temperature faster than any other reflow heat source and respond in less than half a second to temperature change of less than 0.1°C thus maintaining the highest level of temperature repeatability.
2.More. Reliability transportation conveyor rail
Center support system for preventing the deformation of PCB board puzzle ( Optional).The unique retractable center support system is easy to use with maximum flexibility and It can hide itself when not used and will not hit the components on double sided boards or boards with long components leads.Our security transportation rail have the special multi-segement design which allows the conveyor rail easily to avoid the possibility of deformation and be good for lifetime usage without any problem.All the transportation system is designed for high temperature environment including High temperature bearing and heat-treatment rail, special conveyor chain and mesh to ensure the transportation secure running and prevent the phenomena of dropping PCB.
Other Standard function.
• Automatic cover opening which allows direct access to the tunnel and upper zones.
• Control system driven by a computer, UPS and a proprietary controller specially designed for optimizing the machine in lead-free environment.
• Reliable electrical components.
• Independent air velocity controlled by section, which can allow flexible processing adjustments.
• New air management system with significant energy save, lower electric power consumption & lower carbon.
• Multi-layer chambers with thick thermal insulation to protect the oven external surface.
• Forced hot air convection in upper and bottom zones.
• Stainless steel mesh belt and chain conveyor (optional: center support replacing the mesh belt).
• New cooling configuration which directs the filtered air back to the oven chamber, reducing the thermal loss, and getting a better flux reclamation.
• industrial chiller to provide the best cooling performance and saving of space (optional: fans at the exit instead)
• Optional N2 system and Center support system.
• SMEMA interface
• CE Certified
Model |
ExplorFlow-060I |
ExplorFlow-0802 |
ExplorFlow-1002 |
ExplorFlow-1202 |
Dimension(L*W*H)mm |
3600*1383*1490 |
5310*1353*1490 |
6100*1353*1496 |
6915*1353*1496 |
Weight (kg) |
1325 |
2200 |
2400 |
2600 |
Number of heating zones |
Top 6+ bottom 6 |
Top 8+ bottom 8 |
Top 10+bottom 10 |
Top 12+bottom 12 |
Length of heating zones(mm) |
2359 |
3121 |
3891 |
4706 |
Number of cooling zones |
Top 1 zone |
Top 2 zones |
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Nozzle plate |
High quality Steel sheet |
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Exhaust volume |
10CBM/min *2 channel exhaust |
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Power supply requirements |
3 phase ,380V 50/60Hz ( optional : 3 phase ,220V 50/60V) |
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Total Power |
52KW |
64KW |
80KW |
92KW |
Startup power |
26KW |
28KW |
34KW |
38KW |
Normal Power consumption |
7KW |
9KW |
10KW |
11KW |
Warming time |
< 30 minutes |
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Temp. setting range |
Room temperature to 300°C |
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Temperature control method |
PID Close loop control +SSR Driving |
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Temperature control precision |
+/- 1.0 °C |
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Temperature deviation on PCB |
+/- 1.5°C ( by HB test standard ) |
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Max. PCB width |
400mm ( Optional 610mm ) |
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Range of rail width |
50mm -400mm (optional 50mm -610mm ) |
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Components clearance |
Top/Bottom clearance of PCB : 25mm |
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Conveyor direction |
L to R ( Optional R to L ) |
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PCB transmission method |
Chain + Mesh |
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Conveyor speech |
300mm /min-2000mm / min |
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lubrication |
Auto-lubrication + Manual-lubrication |
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Optional |
Full N2 system, Center support system ,KIC RPI reflow process inspection ,Dual lane |
ExplorFlow series of SMT Reflow soldering oven was added in Nov 2017
ExplorFlow series of SMT Reflow soldering oven has been viewed 879 times
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