High Throughput DIP Production Line

High Throughput DIP Production Line Description:

SMT Assembly line
PCB Assembly line
SMT production line
PCB production line
Product description: Small Production Output DIP Insertion Line, with high capacity Wave Soldering Machine,3 insert line

High Throughput DIP Production Line

High Capacity DIP production line is using 3-5 DIP insert lines and 1 big 4.5 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. High capacity output. one this high capacity DIP production line capacity is around 3000pcs (10 hour working time) 20x20cm PCB. more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1. DIP insertion line

1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:

1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 4.5M wave soldering machine

1. Energy-saving, lead-free application, meet with environmental protection requirement and user friendly designed
2. Automatic power system, inverter control, automatic board in-load feature.
3. Flux sprayer using transverse Japanese spray nozzle and driving by step motor. PLC controlled, accurate and reliable.
4. Preheating system uses four independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
5. Titanium solder fingers, high strengthened double v-groove with tin resistant
6. Solder motor adopts imported high frequency conversion motor with independent control, stable performance.
7. Pre-heat passage with modularized design, environmental protection and safety, convenient for cleanup.
8. PID close loop controlled hot air pre-heaters
9. Timer startup feature for solder pot, solder melted in within 90 minutes.
10. With black box memory function, the machine can always store the SPC data, improve work efficiency.
11. Automatic finger cleaner equipped.
12. Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.
13. Nitrogen Structure (optional): High accuracy Oxygen analyzer, Nitrogen consumption of 16m3/hr based on 1000ppm.

Keywords:

Professional SMT machine supplier. If you have any needs, please contact us.

Hanwha Chip mounter:XM520, HM520, HM510, Excen PRO, Decan S2, Decan S1, SM485P, SM482 Plus, SM481 Plus, SM471 Plus 

YAMAHA Chip mounter: YRM20DL, YRM20, YSM40R, YSM20R, YSM20WR, YSM10, F8S, YS12F, YG12, YG100RA, YS24F 

JUKI Chip Mounter: LX-8, RX-8, RX-7R, RX-7, RS-1R, RS-1, RS-1XL,JM-20, JM-100, FX-3RA, KE-3010A, KE-3020VA 

Panasonic Chip Mounter: NPM-GH, NPM-DX, NPM-D3A, NPM-D3, NPM-WX/WXS, NPM-TT2, AM100, VM101, VM102

FUJI Chip Mounter:AIMEX III, AIMEX R, NXT III, NXTR-S, NXTR-A, NXT M6 III, NXT M6 Ⅱ, NXT M3 III, NXT M3 Ⅱ, 

Siemens Chip Mounter:SIPLACE XS Series, SIPLACE SX Series, Siplace DX Series, SIPLACE TX Series, 

SMT Stencil Printer:GKG, DEK, JUKI, FUJI, Yamaha, Panasonic, SMT Glue Dispenser, Semi-Auto stencil printer, 

SMT Reflow oven:6 Zones, 8 Zones, 10 Zones, 12 Zones, Heller, Ersa, JT 

Insert Plug-in machine:Hanwha, JUKI, Yamaha, Panasonic, Offline Insert Plug-in machine, Vertical Plug-in machine, Heterotypic Plug-in machine 

Wave Soldering Machine:Dual Rail, lead free, Nitrogen, Ersa, JT 

SMT Inspection machine:Saki SPI/AOI, Koh Young SPI/AOI, JUKI SPI/AOI, Omron SPI/AOI, Yamaha SPI/AOI, Flying Probe Testing Machine, X-Ray Inspection Machine, In-Circuit Tester, 

SMT Peripheral Equipment:PCB Loader, PCB Unloader, PCB Conveyor, PCB Transfer Shuttle Conveyor, Auto BGA Rework Station, PCB loader Buffer Stocker, PCB Cleaning Machine, SMT Nozzle Cleaning Machine, PCB Separator Depanelizer Machine, Automatic inline Labelling Machine, SMT Screen Developing and Stripping Machine, SMT Ionic Contamination Tester, SMT Camera Module Cleaning Machine, Reflow Oven Cooler Cleaning Machine, SMT Fixture Cleaning Machine, PCB Stencil Cleaning Machine, PCB Laser Marking Machine, PCB Circuit Repair Machine, Thermal Profiler for reflow oven, 

SMT SPARE PARTS:JUKI Feeder, Yamaha Feeder, Panasonic Feeder, Sansung/Hanwha Feeder, FUJI Feeder, Seimens Feeder, Mydata Mycronic Feeder, Feeder Storage Cart, Tray Feeder, Feeder Calibration jigs, JUKI Nozzle, Yamaha Nozzle, Panasonic Nozzle, Samsung/Hanwha Nozzle, FUJI Nozzle, Universal GSM Nozzle, Siemens SIPLACE ASM Nozzle, Mydata Nozzle, JUKI Spare parts, Yamaha Spare parts, Panasonic Spare parts, Samsung/Hanwha Spare parts, Siemens Spare Parts, FUJI Spare Parts, Mycronic Spare Parts, 

SMT WORKSHOP LINE:SMT LOADER+ SMT printer+ SMT SPI+ SMT chip mounter+ SMT reflow oven 

Add: No. 4, Yangyong Industrial Zone, Shapu Community, Songgang Street, Baoan District, Shenzhen China  Tel: +86 -137 14564591  Skype:sales@effsmt.com  E-mail:sales@effsmt.com