2K Electronic Mixing & Dosing Systems for Liquid Painting

2K Electronic Mixing & Dosing Systems for Liquid Painting Description:

2K Electronic Mixing & Dosing Systems for Liquid Painting

MACHINE SPECIFICATION：

Thermally conductive silicone potting compound machine dispensing for AB epoxy and PU selant

Advanced Solutions in Dispensing and Potting Equipment In today's rapidly evolving manufacturing landscape, precision, efficiency, and reliability are paramount. As industries demand higher standards and more complex applications, the need for advanced dispensing and potting equipment becomes increasingly crucial. Enterprising companies are turning to cutting-edge solutions to meet these demands, leveraging technologies such as CCD vision systems and dual-component dispensing machines to stay ahead of the curve.

CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision dispensing systems integrate advanced imaging technology with precision dispensing capabilities. By providing real-time visual feedback and ensuring precise placement of materials, these systems optimize production processes and minimize waste.

AB Glue Machines: Versatile and robust, AB glue machines are the workhorses of adhesive application. Whether it's two-part silicone, polyurethane, or epoxy, these machines excel in metering, mixing, and dispensing a wide range of materials. With customizable configurations and automated features, they streamline production workflows and enhance product consistency.

2K Potting Technology: For applications requiring superior encapsulation and protection, 2K potting technology delivers unmatched performance. By combining two components precisely at the point of dispensing, this technology ensures thorough mixing and homogeneity, resulting in durable and reliable potting solutions.

Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment integrates seamlessly into smart manufacturing environments. Equipped with high-precision dispensing valves and robotic arms, these systems offer unparalleled efficiency and repeatability, optimizing production throughput and reducing labor costs.

Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static mixing systems provide flexible solutions for a variety of materials. Whether it's high-viscosity adhesives or low-viscosity resins, these systems deliver precise mixing ratios and consistent results, ensuring optimal performance in every application.

Metering, Pouring, and Filling Equipment: From meter-mix dispensing machines to resin casting systems, the versatility of modern dispensing equipment knows no bounds. Whether it's sealing, filling, or casting, these machines offer precise control over material flow and dispensing parameters, empowering manufacturers to tackle even the most challenging applications with confidence.

In conclusion, the landscape of dispensing and potting equipment is evolving rapidly, driven by advancements in technology and the ever-increasing demands of modern manufacturing. By embracing innovative solutions such as CCD vision systems, automated dispensing equipment, and dynamic mixing systems, companies can unlock new levels of efficiency, precision, and reliability in their production processes. As industries continue to push the boundaries of innovation, the role of advanced dispensing equipment will only grow in importance, shaping the future of manufacturing for years to come.

| Dispensing machine | Potting machine | Two components metering, mixing & dispensing machine | Vacuum potting machine | Epoxy potting machine | Adhesive dispensing machine | UV adhesive machine |  Resin Transfer Molding machine | Foaming dispensing machine | High viscosity resin supply pump | Silicone Sealing machine | Liquid Silicone Rubber dispensing system | Micro screw pump | Two-components screw pump | Custom-Made metering, mixing & dispensing system |

Out system features include:

• Heating Function
• Auto cleaning mixing nozzle Function
• Vacuum function for degassing bubble
• Auto feeding pump for filling the resin from customer tank to our machine bracket
• Key parts of the equipment are made of highly wear-resistant materials to reduce the number of maintenance times.
• Anti-precipitation stirring function in storage tanks.
• Easily set AB glue mixing ratio to meet various application requirements.
• Other custom-option for various applications.
• Tank level sensor
• Dynamic/static mixing motor for optional

two-component resin automatic metering/mixing/dispensing machine. This system is using servo motors, high-precision metering valves and PLC control mode and this is specially designed for low and medium viscosity resins. (such as epoxies, urethanes, silicones and acrylics)

Feature

• Logical operation function
• Various parameter settings
• Manual testing of various components
• Mixing ratio monitoring and adjustment
• Can store multiple sets of operating programs
• Material output pressure detectors
• Low level alarm of pressure storage barrel

Dispensing one or two components’ materials in the object to enhance the products waterproof, heat conduction, Confidentiality protection, insulation between wire and etc.

“Accurate mixing ratio” and “Mixing uniform” are the most important point in two or multi components potting system.

1. Accurate mixing ratio
   Through a PLC control system and HMI touch screen, Our automatic potting system provide the reliable output volume repeatability in a different mixing ratio. Meanwhile, our systems are equipped with many monitors unit to detect the output volume in real time.
2. Mixing uniform
   According to the user materials viscosity and mixing ratio, we provide the suitable mixing unit planning and we have static or dynamic mixing valve to choose.

Our system is suitable for potting of abrasive and high-viscosity materials in PCB, Electric parts, Motors, EV motors, LED and others applications. We specialize in providing solutions for high viscosity materials supplying.

What is the difference between potting, casting and encapsulating in electronics processing?

An encapsulate or potting compound is a liquid resin system comprised of either one or two components that is poured over electrical and electronic components or circuit boards.

These encapsulating resins are designed for a variety of applications to protect the product including electrical insulation, environmental protection from moisture, water and chemicals and mechanical attack from thermal shock and vibration. This protection allows these electronics to be used in many more applications ensuring reliable, long-term performance.

This process can be done by several methods: potting, casting and encapsulation. Many names have been used interchangeably so there is some confusion of the terms. The most commonly used term is encapsulation or potting. The definitions mostly used in the industry is as follows:

Potting

The potting method uses a “pot” or case or shell to put the device in and then pour the liquid potting compound to the top of the case covering the device and completely encasing it. The case becomes part of the finished unit. This is the most common method used, especially for high speed and many-units-per-hour production-line conditions.

Casting

The casting method is the same idea but instead of a case that stays apart of the unit a mold is use and removed after the potting compound has hardened. Sometimes this is also referred to as encapsulation. This is used when a molded unit is desired.

Encapsulation

The encapsulation method is also referred to when a device is dipped into a resin system and a thick coating completely surrounds the unit. Sometimes this is just called a “dip coating”. Molded device is a normally described as an encapsulated unit.