Electronics Forum | Fri Apr 10 13:25:08 EDT 2009 | jefflkupkt
Layer 2 is the ground plane layer of a 4 layer board. After installing a 2.5 mm DC power jack and 0.1 center SIP header by hand, the ground pin disconnects and causes an open. My board supplier said they passed Electrical Test. Prepreg was within
Electronics Forum | Fri Apr 10 18:51:39 EDT 2009 | boardhouse
Hi Jeff, Your board supplier could be correct in this way. The board could have had just a hair left of copper on the circuit, which would hold up under the electrical test process, but once you powered it up, then there was enough juice to burn th
Electronics Forum | Mon Apr 13 12:06:53 EDT 2009 | jefflkupkt
BoardHouse, Thanks for the reply. The board supplier did cover the cost of the bare boards. Five years ago I saw a different part pass ET only to fail at final assembly test as well. One engineer called it "acid trap" on the inner layers where the
Electronics Forum | Thu Jul 09 22:45:42 EDT 2015 | cathy247
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Electronics Forum | Fri Oct 18 12:55:12 EDT 2002 | mmulgrew
We are currently experimenting on an 18 layer 2 oz. copper backplane. The spec is calling for 100% solder joint top to bottom. Any input greatly appreciated.
Electronics Forum | Mon Oct 21 18:31:45 EDT 2002 | MikeF
Mike, If your wave solder machine doesn't have enough preheat capacity you can put the board in an oven and warm it part way before you put it into the wave solder machine. This works best with a spray fluxer, as a warm board will collapse the foam
Electronics Forum | Mon Oct 21 11:49:20 EDT 2002 | sueph
Mike, We are currently wave soldering several assemblies with with a lot of ground plane. The soldering handbook we have in house suggests a preheat temp for metal core multilayer boards of 230 to 270 degrees F' (110 to 130 C'). It was scary at fir
Electronics Forum | Fri Oct 18 16:24:05 EDT 2002 | russ
Big BIG BIGG wave with a lot of preheat capability both top and bottom. You may need to exceed the standard "100 C" top side preheat to 120C or so (be aware of any topside SMT going into reflow over the wave). A spray fluxer with very fine atomizati
Electronics Forum | Tue Sep 07 11:17:43 EDT 2010 | ysutariya
The only issue is that now you are paying for a 4 layer board and only getting a 2 layer board. In the long run, it will definitely cost you if this is a higher running product. Other than that you shouldn't have any issues.
Electronics Forum | Sun Oct 20 19:42:29 EDT 2002 | sjpence
Like Russ, I am also curious about the 100% fill requirement. On any thick, high mass board the key is getting as much heat as possible into the board. If you get the board to the proper temperature, solder will flow just about anywhere. As an alte
