Electronics Forum | Wed Dec 02 13:03:50 EST 2009 | jesalinas47
Hi , I provide machines to count SMT parts that come on reel , my customer wants to improve his counting method , he is having problems when delivering material to prodution floor , because the number on the reel (physical) is not the same as it is w
Electronics Forum | Thu Dec 03 17:50:29 EST 2009 | jesalinas47
This happens on the counting area which it is into warehouse , we are looking for a poka yoke to avoid delivering reels with a wrong quantities , the question is : have you implemented any poka yoke in your warehouse ? how it works ? I could suggest
Electronics Forum | Thu Dec 10 11:07:48 EST 2009 | Lorena Flores
Hello! I think the point here to have a reliable counting system. No matter if it is given 5000 out of 5000 or 6000 out of 5000. What Jesus means is that there is a problem because the qty that the label says after the reel is counted doesn't match
Electronics Forum | Mon Dec 07 17:11:41 EST 2009 | stepheniii
This happens on the counting area which it is > into warehouse , Have you confirmed that? Have you seen empty pockets? Or are you taking someone's word for that? How many extra parts does the stockroom give to SMT to cover droppage?
Electronics Forum | Wed Dec 02 22:29:30 EST 2009 | davef
Give him the whole reel and have him build until he runs out of parts and asks for more. Make him keep track of inventory. Your job is to give him a bad time about too much shrinkage.
Electronics Forum | Fri Dec 04 15:36:24 EST 2009 | toddl
We have purchased a similar machine from Manncorp and have had good success. It does check for empty pockets.
Electronics Forum | Thu Dec 10 11:28:30 EST 2009 | stepheniii
I understand what he means. But has he confirmed that an unusual situation is what is really occurring, or is what happens at every other company happening there? It is very common to have part droppage. Look at all the threads on the subject here.
Electronics Forum | Thu Dec 03 10:33:24 EST 2009 | stepheniii
I don't think empty pockets is the problem. The operator is probably given 5,000 parts when he needs 5,000 parts. Because of droppage he needs more than that. I really doubt your solution would work. And if there are empty pockets, they should con
Electronics Forum | Thu Mar 18 19:53:29 EDT 2021 | lhd_qa
Hello everyone. I am new to the forum so I am sorry if this has been asked before. Does anyone have any suggestions for counting partial reels and cut tape? We are a distributor and for our ecommerce PDC we keep having quantity issues. Currently, we
Electronics Forum | Fri Mar 19 12:51:11 EDT 2021 | lhd_qa
Thanks for the insight, we will have to look more in to them.
