Electronics Forum | Sat Jan 15 13:13:33 EST 2000 | Mark Wiegold
Steve, Basically in answer to your question, there is no real set number for defects. Defect rates will vary between products and companies. If my company was running the same product as yourself then there is no reason to suggest that the defect ra
Electronics Forum | Fri Jan 14 16:48:40 EST 2000 | Steve Thomas
O.K., folks, I know this is a loaded question, but I've been asked to find the answer, sooooo: What is an acceptable defect rate in ppm for a surface mount process, assuming that each component has the potential for one defect. This would include de
Electronics Forum | Tue Jan 18 20:31:10 EST 2000 | WDavidson
It makes a difference what the normalizer is. We calculate solder ppm and placement ppm separately for each assembly. Solder ppm = #solder defects*1E6/(Qty boards*#solder joints per board). For us this number is easily less than 50 and sometimes
Electronics Forum | Sat Jan 15 16:59:47 EST 2000 | Steve Thomas
Thanks, Mark. Actually we already have an established mark. We use 500ppm (99.95%) as our acceptable level. Problem is, someone (another manufacturer) told someone else (our pres.) that THEY build to 50ppm. Soooooo, someone else told my boss that
Electronics Forum | Mon Jan 17 12:16:02 EST 2000 | Brian W.
My old company (CM) ran SMT to 50ppm including some very complex boards. We established the normalizer number by: #components + #solder joints. As was stated earlier, the ppm for any given product is the result of many factors. You may get differen
Electronics Forum | Tue Dec 07 13:40:25 EST 1999 | Tim
The company I represent provides electronic manufacturing services. Some of my customers ask that we ship their boards "un-tested". By un-tested I mean we build them, visually inspect them and out they go. I find that on un-tested boards, it's not
Electronics Forum | Wed Jul 14 13:50:11 EDT 2010 | swag
I can't offer much advice on acceptible rates or #'s. From a process standpoint, most of your bridging or insufficient originates in your printer. Look into buying dedicated tooling specifically designed for the build. We use "h-towers" on all hig
Electronics Forum | Wed May 21 12:55:35 EDT 2003 | Zhenya
Several things for your reference: 1. Starting with data collection: - Have you done a measle chart to illustrate the pattern of the defect? - Have you checked the corelation between shift/time and defects rate? - How about a pareto chart? - Do
Electronics Forum | Tue Dec 07 14:21:41 EST 1999 | Brian W.
In my experience, the most commonly accepted theory is that 100% inspection is only 80% effective AT BEST. That means that if your inspoectors are happy, noy outside concerns, well-rested, etc, they will catch 80% of the defects. This number goes d
Electronics Forum | Wed Dec 08 02:07:25 EST 1999 | Scott Cook
Tim, What Brian writes is all true. However, let em put it into a sales / marketing perspective..... The REAL issue in your situation is: Who is responsible for the failures which WILL result in shipping untested product? Typically, your customer
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