Feb 27, 2025 | KPD automatic-
5 key factors to choose a potting equipment Description:
If you are familiar with this kind of situation, here you are 5 key factors to choose a potting equipment (and get the job done easier):
Product specifications: All the specs of the component to protect and insulate are fundamental to understand and set the goals.
Potting material: the selected potting material may determine the kind of potting process. This important choice will define the treatment of the resin, the casting in atmosphere or under vacuum and the cycle of polymerization needed. In this phase it will be fundamental to consider all the aspects of the material, for example viscosity and abrasiveness to make a potting machine able to process it.
Resin treatment and vacuum dispensing: the 2k resin system should be pre-treated and degassed to dispense a homogeneous and perfectly mixed material.
Configuration: The configuration of the equipment is related to the number of parts your company needs to manufacture per year. The machine should be able to provide you with the same quantity and quality of material on every single piece.
Customization: When standard is not enough, the potting equipment can be customized to meet specific needs, so it is important to consider if you require any custom features or future upgrades.
Accelerate your decision on the best suited potting equipment for you joining our FREE Potting sprint program and get a tailormade solution in only 2 weeks.
2-K-DOS quickly and precisely mixes and doses 2-K casting compounds and adhesives based on polyurethane, epoxy and silicone
The 2-K-DOS dosing and mixing system quickly and precisely mixes and doses 2-component casting compounds and adhesives based on polyurethane, epoxy and silicone. With its modular design, the dosing device can be adapted to a wide variety of applications. Values for the mixing ratio, the delivery rate and the dosing quantity that can be set with high resolution always ensure precise mixing and dosing.
The mixture is always precisely mixed by the device and made available free of air bubbles. The two components are conveyed under computer control from the storage tanks integrated in the dosing system via a flexible hose to the dosing head, where they are mixed with an easily exchangeable static mixer.
With the different variants, which can be formed due to the modular structure and the various additional devices and accessories, the most diverse casting tasks can be solved with the 2-K-DOS mixing and dosing system.
Special functions
Operation with keyboard or display, menu-driven and password-protected
level control
Pot life alarm with automatic rinsing of the mixing tube
Storage of up to 99 different mixing and dosing programs
application areas
Potting of electronic assemblies and components
Sealing of parting joints
Application of sealant and glue traces and coatings
variants and accessories
Different reservoirs
Different lengths of the dosing hose
Agitator for sedimenting potting compounds
Vacuum for degassing the potting compounds
Heater for heating up the casting compound
Drying of the air in the containers with drying cartridge or nitrogen
Documentation of the castings
Advantages over hand mixing
The mixture is immediately available at all times
Air bubble-free mixing and dosing
Largely reliable mixing and dosing
Simple programming of the mixing and dosing programs: mixing ratio, delivery speed and delivery quantity
Rapid amortization through significant time savings
* Depending on potting compound
** Depending on variant
Additional devices of the mixing and dosing system
Coordinate table ROBO-DOS for automatic potting
LIN-DOS S three-axis linear unit for encapsulating LED strips
Regulated heating of the casting compound with THERMO-DOS
Documentation of the castings with software DOKU-DOS
Epoxy Resin Two Component Glue Dispensing Machine Glue Mixing Machine Glue Potting Machine
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Epoxy Resin Two Component Glue Dispensing Machine Glue Mixing Machine Glue Potting Machine
Product Specification
Additional Function Heating, Vacuum, Self-Refilling, Self-Cleaning Origin China
Condition New Installation Vertical
Place of Origin China Warranty 12 Months
Customization Available | Customized Request Glue & Ratio 1:1 to 20:1, Epoxy, Silicone, PU, UV
Flow Speed 0-66g/5s, or Customized Specification 1500x1200x1500mm
After-sales Service One Year Model Number KPD-700
Trademark KPD Certification CCC, CE
Automatic Grade Automatic Brand Name KPD
Xyz Working Area 700*700*80mm Driven Type Electric
Model NO. KPD-700 Precision High Precision
Transport Package Wood Box Certificate Ce, SGS
Product Description
KPD-700 High Accuracy 3 Axis Automatic Potting Machine Dispenser
Machine specification:
Elevate your production capabilities with our state-of-the-art 2-part automatic adhesive dispensing equipment, including our automatic epoxy dispensing equipment, designed to meet the most exacting standards. At the heart of our offerings lies the 2-part silicone Metering, Mixing, and Dispensing System, engineered to flawlessly meter, mix, and dispense a variety of two-component materials, from potting compounds to adhesives.
Driven by advanced double cylinder plunger pumps technology, each component is precisely metered with customizable precision through an intuitive control panel. This panel allows for effortless adjustment of mix ratios, dispensing rates, and quantities, ensuring consistent and error-free dispensing operations. Moreover, access to critical settings is secured through password protection, safeguarding your process integrity.
Simplicity meets versatility in our design ethos.
Our machines feature a modular construction, enabling hassle-free configuration and maintenance. Tailored to your specific material and process needs, each machine is outfitted with reservoirs of appropriate sizes and dispensing hoses of optimal lengths. Optional reservoir features, including agitation, heating, and drying, cater to the requirements of even the most demanding applications, such as moisture-sensitive polyurethanes.
Material flows seamlessly from integrated gravity-fed reservoirs through precision gear pumps, guaranteeing accurate metering before being conveyed through flexible hoses to the dispensing head. Industry-standard static mixing nozzles or dynamic mixing mechanisms ensure uniform mixing, resulting in a bubble-free mixture with unmatched consistency.
Whether for standalone operation or seamless integration with automation systems, our Metering, Mixing, and Dispensing System delivers unparalleled performance. Activated effortlessly by fingertip switch or foot pedal, it ensures consistent dispensing and precise placement, empowering you to streamline your production processes with confidence.
From silicones to polyurethanes and epoxies, our system accommodates a wide range of materials, enabling you to tackle diverse applications with ease and efficiency.
ITEM Parameter
Mixing ratio 100:100--100:8 adjustable
Working range 700*700*100mm
Displacement speed 0-200mm/s adjustable(speed)
Out-glue speed 1-24g/s base on ratio
Accuracy ±2%(output volume)±2%(mixing)
tolerance ≤0.2mm
Flow control Digital input
Program memory 999pcs
Motion trail Dot , line ,curve ,circle
Automatic controlling system
Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system AB glue back suction valve, achieve AB glue independent operation
Programmatically
Tech programming or
With computer systems (Micro software Windows 7,Windows10 optional)
Mixing method dynamic mixing
Power supply 3800V/50-60Hz 1.5KW exclude heating
Air source 0.3-0.7Mpa
Viscosity range 10-20000cps
Outer dimension 1500L*1200W*1600H mm
A tank 40L stainless tank(optional)
B tank 40L stainless tank(optional)
Others AB tank ,A pump,AB pipeline heating function
Machine Demand Details :
KPD fluids dispensing technology can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.
They can be from low-to high-viscosity, filled or unfilled and even high abrasive material by potting , dispensing , bonding , dosing ,dropping ,spraying ,pouring and so on .
Applicable Material:
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
In applications the dual cartridges are impractical due to large quantities used. KPD Dispensing equipment can be used to assure the correct mix ratio, then the adhesive is dispensed through adynamic /static mix nozzles tip.
KPD double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.
Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.
System Introduction:
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
Self-Cleaning:
Turn the cleaning ball valve to the liquid position;
B) The cleaning switch points to "air" and uses compressed air to discharge most of the mixture in the mixing tube;
C) The cleaning switch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;
D) After cleaning, the cleaning switch points to "air" and uses compressed air to clear the cleaning liquid in the mixed tube;
E) The cleaning switch points to the middle position once finished.
Other Sucessful cases :
1. Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2. Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
3. Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Our machine solutions suitable for all kinds of epoxies , pu ,epoxies fluids for different application , anyindustials products that needs to apply fluids can use our machine to get good performance ....
Publisher: Kapton Automation Equipment (Guangzhou) Co., Ltd
