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Dual lane SMT lines

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sga

#91112

Dual lane SMT lines | 1 July, 2024

We are looking into setting up a new SMT line and have come across several brands that have options for dual lane lines (think YRM20DL).

What scenario would a setup like this would make the most sense? Most of our products are double sided with far fewer components on the bottom side. Would running both sides in parallel make sense here? Many of our products have a large number of common components. Would dual lane make sense here for running different products in parallel?

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#91122

Dual lane SMT lines | 4 July, 2024

I wouldn't get a dual conveyor pick and place machine unless there is a huge amount of boards to be built over a long time - like automotive industry.

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sga

#91125

Dual lane SMT lines | 4 July, 2024

So you'd say it's better for squeezing out every last bit of capacity rather than offering more flexibility?

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#91145

Dual lane SMT lines | 12 July, 2024

You could probably take the data of your most complex AND high runner board to the machine supplier and ask them to simulate what is the gain of the dual lane compared to the single lane.

Most likely the best thing to do.

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#91146

Dual lane SMT lines | 12 July, 2024

How would you print 2 different products in the same line? This seems to me to be the sticking point on that approach. I don't see enough benefit of dual lane to justify the added expense. Remember you will need to have dual lane conveyors possibly a dual lane oven, and you still need to take the single lane printer and split it into the dual lane conveyor. You only save the board load, un-load time of production time. You would probably get better return by panelizing the boards to as large of a size as you can, so that the lost time of load, un-load is spread across as many boards as you can safely manage.

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sga

#91149

Dual lane SMT lines | 14 July, 2024

There is at least one printer I've seen that takes two stencils at a time and runs them in parallel. Another has a two conveyors and will use one to pass through with the idea that you'd put two printers next to each other, feeding different sides of the line. The solution I've seen on Fuji dual lane setups have two printers back to back.

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#91164

Dual lane SMT lines | 16 July, 2024

hello, sir: I have two units of MPM momentum BTB can meet your back to back configurations. if you want,Please let me know. other thing is if you can put the samsung dual lane f2 under your consideration, I'm also have some.Have a good day.

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#91165

Dual lane SMT lines | 16 July, 2024

Right, all of these require more capital equipment for not much more output. I can't see how that would payoff in the end.

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#91167

Dual lane SMT lines | 17 July, 2024

I agree with jdengler. Unless you have long contracts for a product (or a few similar products) to run constantly on a dual conveyor line, I don't see how this will pay off.

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#91179

Dual lane SMT lines | 18 July, 2024

> Hello, As per me if your products have a large
> number of common components, a dual lane setup
> allows you to run different products
> simultaneously, maximizing efficiency and
> throughput. This setup can also provide
> flexibility in managing varying production
> demands and reducing bottlenecks.

I'm not sure this is always accurate. Providing you have exactly the right workload, a dual line setup might let you squeeze a little more efficiency from your SMT line. But depending on the machine you choose to do it, you will effectively be treating the 'front line' as a completely different line to the rear one, so component commonality does not come into it. Having a head come from the back to pick from the front is inefficient, you want it to stay as close to its own feeders and lane as possible. You also have one sides throughput being affected by the other if they are unbalanced.

Dual lane is certainly more efficient in floor space than two dedicated lines, but two lines can be tweaked independently of each other for maximum efficiency - more placers, extra inspection for a complex product, different head types etc.

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#91230

Dual lane SMT lines | 30 July, 2024

Correct, you can use a dual-track pick-and-place machine, but the front-end machine must be able to meet your production, such as a printer. If you are back-to-back, what is the CPH of your pick-and-place machine? What is the size of your PCB?

If possible, I suggest you send your question to my email, I can give you a solution for you to see, dual-track and single-track solutions (PPT), so that you will be very clear.

My email: quinnsmt@gmail.com; sales07@goldlandsmt.com

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