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Opinions about AOI-machines

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Hello everyone, I have been going through forum and noticed... - Mar 06, 2024 by jerGOD  

Okay, thanks for tips! ... - Mar 19, 2024 by jerGOD  

#90660

Help me to choose AOI-machine! | 6 March, 2024

Hello everyone,

I have been going through forum and noticed that there is quite much people, who has experience for AOI machines.

Our company is purchasing first AOI-machine and i would love to get comments from people who has experience as a user from different AOI machines. :)

We are small CM-company and we are focused for high mix/low volume production. So ease of programming is important to us.

We have yamaha printer and PnP machines.

At the moment i have these options:

- Yamaha YSi-V/YRi-V

- Parmi XCEED

- Koh Young Zenith2

- Viscom iS6059

- Omron VT-S 1080

- Mirtec MV-6/9

- ViTrox V510i (Im really interested about that but havent got any real user experiences)

So between those machines i would need to choice. So if someone know any pros/cons from machines and have used many of those and could give a little comparison between machines i would really appreciate that. :)

Also some machines above have those AI programming tools but i have never heard if those really works so if anyone have experience about those please hit me up!

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#90672

Help me to choose AOI-machine! | 10 March, 2024

If there is people who has experience about those machines would be helpful if you can say if you have even liked or not that machine you have used!

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#90676

Help me to choose AOI-machine! | 11 March, 2024

We just have the one Omron AOI machine. It's been decent for us and trouble free so far. (Had it ~3 years).

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#90677

Help me to choose AOI-machine! | 11 March, 2024

Thank you! Omron seems to be good option. Compared to some other options it seems that it is not quite as flexible, but definitely reliable.

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#90678

Help me to choose AOI-machine! | 11 March, 2024

I've only used Koh Young and PARMI from that list. I'd steer clear of PARMI and my top pick would be Koh Young (based on technology, software, and support).

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#90679

Help me to choose AOI-machine! | 11 March, 2024

Thank you! Parmi is on my list because it has close support and service but i have been also hearing some bad user experiences from it. Koh Young seems to be really good option, only bad thing i have heard about it has been software bugs but maybe there has been imporvement. What models you have been using?

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#90680

Help me to choose AOI-machine! | 12 March, 2024

Hi,

It's not on your list, but we use an SPI and an AOI from SAKI. Very simple software interface and the same structure on all machines.

As soon as the library is set up, a program can be created in a maximum of 20 minutes. The program creation goes offline and therefore does not block the line. Depending on the data format used (Gerber, ODB++, OPM, etc.), program creation can be even faster.

Other software solutions can also be integrated at a later date, for example to store and analyze data for traceability (QD Suite).

The cycle time is also amazing.

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#90681

Help me to choose AOI-machine! | 12 March, 2024

Couldn't tell you for sure as it's been 4+ years since I used the PARMI and 7+ since I've used the Koh Young.

I was unimpressed with the repeatability of the laser based PARMI system and I was always impressed with just about everything from Koh Young.

I currently use TRI for AOI and SPI and it's like using a Koh Young Jr

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#90682

Help me to choose AOI-machine! | 12 March, 2024

Thank you for recommendation. SAKI is not on my list because i dont have support/service for it on our country, but maybe i still should take it on list and give a little time for it to get demo for it.

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#90686

Help me to choose AOI-machine! | 13 March, 2024

Out of the list you have given, it would be koh young all day long...

No cyber optics?

It also depends on what your making of course.

Some offer benefits others do not etc..

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#90688

Help me to choose AOI-machine! | 13 March, 2024

Thanks for response, really appreciate it!

About koh young, what do you think about programming compared to others? How long it takes to make programs?

Cyber obtics was on my list actually but i havent get any response from them when i requested demo. Also they dont have distributor in our country. But you think its best one?

We are quite small EMS and we do a lot of different kind of pcb's but volumes are low/medium. We do also prototyping and ramp-up production for many companies before those products are moved to mass production for those really big EMS companies.

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#90692

Help me to choose AOI-machine! | 13 March, 2024

If I remember correctly (this is going back to 2016-2017), the Yamaha AOI can share the P&P component library, from P-Tools. And, it will share error data with the Yamaha P&P and printer. And, it was a pretty good machine, even by itself. Koh Young and Mirtec are also very good options.

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#90693

Help me to choose AOI-machine! | 14 March, 2024

Thanks! Yes yamaha is good option because we have PnPs and printer from yamaha also. Do you remember how much it took to make programs?

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#90698

Help me to choose AOI-machine! | 14 March, 2024

We have PARMI SPI, DSI, Xceed, & BSI. Whoever got conned into buying these machines should be out of a job.

So many SW bugs, no clear directions in manual, most functions aren't included in Manuals, etc... I could go on and on.

I will say however the people I interact with from PARMI are great people. I have nothing bad to say about them - only good things.

When it comes to reliability tho, i would go with Koh Yung. I have heard so many good things about them.

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#90699

Help me to choose AOI-machine! | 14 March, 2024

It's been a bit too long. But, I remember having the P-tools programs and components definitions saved some time. But, I'm sure things have changed, since then.

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#90701

Help me to choose AOI-machine! | 14 March, 2024

Thank you! Seems like parmi has a lot of problems in tech and SW. Maybe i need to drop it from my list.

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#90712

Help me to choose AOI-machine! | 18 March, 2024

We have been using SAKI AOI for more than ten years, the software and check algorithms should be must better. The machine themselves(hardware)are very good. There were no serious problem.

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#90714

Help me to choose AOI-machine! | 18 March, 2024

I think most AOI's - the programming time will depend on the route you pick to go about it.

Will you use a generic database or break things up to allow more flexibility etc.

If you can get away with one database then once that is complete (or big enough) then programming time is very short.

If your going down the none database route then it will generally all depend on the product your dealing with.

Will you be using all the 3D functions etc. It really depends on how much you want out of them when you go to the likes of koh young / cyber optics etc.

I've got a cheap AOI on site @ the min & comparing it to the top brands is a waste of time.

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#90719

Help me to choose AOI-machine! | 19 March, 2024

Thats true. But of course there is still differences between machines even all top brands are capable of doing inspection. We are looking best machines for use and price is not critical. Seems like in general Koh Young is leader, but as we have Yamaha PnP and Printer that is also good option. I just dont have that much of real user experiences from yamaha like i have from other brands.

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#90721

Help me to choose AOI-machine! | 19 March, 2024

I wouldn't focus on the brands at all. you want the best features that meet your needs by the sounds of it.

Koh young will be able to do a feedback loop to your current machines as well as their own brand.

Maybe look into the reps of theirs in your area. They have ben able to drop machines on loan to myself in the past to test so that could be an option for you & you get to try before you buy type of situation.

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#90722

Help me to choose AOI-machine! | 19 March, 2024

When we were selecting our AOI I made 3 test boards. 2 of them were "golden boards". These 2 had different shades of green solder mask as I had been told this could cause some issues. I did not encounter that during our selection. The 3rd board had known defects which were recorded prior to the evaluation. Then for each AOI system we set up tests. I handed the operator one golden board and the data that we usually have for an assembly (gerbers, BOM, pick and place file). They were timed to create the program. We ran the 2 golden boards several times until they were satisfied with the performance of the machine. Then we ran the defect board and graded them on how many defects they found. This gave us data to make the selection instead of marketing hype and others opinions.

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#90723

Help me to choose AOI-machine! | 19 March, 2024

Thank you, Im doing same after i have selected 3 AOI machines from my list. Would be interesting to hear our results if you could share those!

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#90724

Help me to choose AOI-machine! | 19 March, 2024

This was 10 years ago so the results are not valid for todays equipment. I will say that we were surprised at the range of results. We also did not limit it to 3 vendors but did 5. Our priorities were likely different than yours also. In order of importance to us was cost, time to program, then accuracy. We mistakenly thought the accuracy would be closer but the data proved otherwise. One was eliminated due to accuracy.

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#90725

Help me to choose AOI-machine! | 19 March, 2024

Okay, thanks for tips!

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#90726

Help me to choose AOI-machine! | 19 March, 2024

In general, how do you guys handle Component Text from different Vendors - multiple Alternates for the same comp. code? Do you guys use the Wrong Text inspection for everything or only specific components. Curious since that is one of our top false calls

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#90727

Help me to choose AOI-machine! | 19 March, 2024

We have different codes for different mfg's. Also we try to stay away from text inspection as much as possible since that is done already in incoming inspection.

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#90728

Help me to choose AOI-machine! | 19 March, 2024

Yeah, I agree with you. We do the same but Wrong Text inspection is something they have told me we would remove for two years now, but they still won't let me pull the trigger on it. Mainly because our line workers still place wrong reels or mislabel reels... smh

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#90737

Help me to choose AOI-machine! | 20 March, 2024

Stay away for Koh young, There software is a disaster, the service engineers will tell you that themselves,

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#90741

Help me to choose AOI-machine! | 20 March, 2024

Thanks, When you have used koh young last time? I've talked with koh young engineers and they have been saying that they have updated softwares and there shouldnt be that much problems anymore.

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#90742

Help me to choose AOI-machine! | 20 March, 2024

Koh young AOI & SPI, 9 years, still working with them.

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#90743

Help me to choose AOI-machine! | 20 March, 2024

Okay, thank you for the information!

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#90744

Help me to choose AOI-machine! | 20 March, 2024

Okay, thank you for the information!

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#90745

Help me to choose AOI-machine! | 20 March, 2024

I have heard great things about Viscom. I have seen demos and been thoroughly impressed but do not have any personal experience operating one. I also heard great things about Omron, but they are super expensive I've gathered. A closed loop system by the same vendor may be hard to beat!

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#90746

Help me to choose AOI-machine! | 20 March, 2024

Also, someone I trust said they love TRI. They are the only person I know with experience, but they said it's great.

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#90776

Help me to choose AOI-machine! | 27 March, 2024

Thank you! Omron seems good and its not that expensive if you compare it to koh young etc.

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#90833

Help me to choose AOI-machine! | 5 April, 2024

Hello, I have been working with Marantz brand AOI machines for over 20 years, they are reliable, the software is easy to work with, there is little maintenance, I recommend that you also do some research on this machine.

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SMTA-64388250

#90835

Help me to choose AOI-machine! | 5 April, 2024

Yes, as many has mentioned before there are many option out there to choose based on your requirements and budget. We are also small company in Seattle for PCBA. Not sure if you have already bought the machine or not but we have upgraded our SMT line recently so we have the Mirtec AOI benchtop machine in fully working condition. Not trying to be a salesman here but wanted to help a small company in setting up a business. Please let me know if you're interested. We can help you set up and teach the machine too if you need.

Contact me on kghadiya@aaloktronix.com if need further info or any help.

This message was posted via the Electronics Forum @ SMTASMTA

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#90849

Help me to choose AOI-machine! | 9 April, 2024

Not bought yet but we are looking inline machine and we want just best machine for us, price is not problem. Thanks for the offer tho!

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#90856

Help me to choose AOI-machine! | 13 April, 2024

Hello friend

Since so many brands and models can be listed, some of the world's most well-known inspection equipment have a certain share of the market. It means you have done some understanding.

I have listed some of our experiences for your reference, hoping to help you. 1. Consider the hard core strength of your factory. If you use a Yamaha production line, then you should focus your AOI on YAMAHA AOI, because this will provide a very beautiful line for your production line, and you will also win more and better orders for this. Customers will take into account the manufacturer's production line specifications and value when inspecting the factory. So when your entire production is of the same brand, it is very complete and beautiful, and more importantly, it is easy to manage. I believe you can understand what I mean.

2. You mentioned that you are producing in high mix and small batches, so the conversion rate is relatively high. You can prefer Kouyoung. Why? Because of Kouyong Zenith2 AOI, it is very flexible, easy to operate and easy to program. When your production line uses Kouyong Zenith2, your production line can be instantly upgraded to a high-level production line.

3. If you consider the budget, then you are relatively inclined to Mirtec AOI. The sales share of Mirtec AOI has been gradually increasing in recent years, which shows that this machine still has its uniqueness. Wait, these are also some reference data we provide you.

If you want to know more, including some price or technical discussions, we will be happy to provide it to you. I've put our engineer's email below. If you wish, you can write to him and I will notify him: quinnsmt@gmail.com

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